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SUPER 1800-3 SprayJet

SUPER 1800-3 SprayJet

Tracked paver Special Class

2.5 m

6 m

700 t/h

The unique spray paver with innovative technology

  • The VÖGELE SUPER 1800-3 SprayJet is the world‘s unique spray paver for placing thin asphalt overlay as well as conventional binder and surface courses. The VÖGELE SprayJet comes with a large array of impressive innovations. One feature of fundamental importance is that operation of the spray module has been integrated into the ErgoPlus 3 operating concept.
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Highlights
Technologies
Technical specifications
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Highlights

Technologies

SprayJet technology

VÖGELE’s SprayJet technology has proved its value for many years and is used for pavement rehabilitation and construction in markets around the world.

ErgoPlus 3

Even the very best machine with the most advanced technology can only really show its strengths if it can be operated easily and as intuitively as possible. At the same time, it should offer an ergonomic and safe working environment for the operating team. Therefore, the ErgoPlus 3 operating concept focuses on the operator.

VÖGELE EcoPlus

Not content simply to ensure that our pavers comply with the applicable emissions directives, we like to go much further. The machine concept of the “Dash 5” generation is based on environmentally-friendly machine technology. An important component is VÖGELE EcoPlus, which reduces consumption and emissions.

AutoSet Plus

With AutoSet Plus, we have enhanced the efficiency, the convenience and thus the quality of key job site processes. AutoSet Plus has two handy automatic functions.

The two functions of AutoSet Plus automate routine tasks, allowing work processes to be carried out more quickly and with greater control. This in turn means that construction projects can be completed faster and more reliably.

Niveltronic Plus

The automatic levelling system Niveltronic Plus is an in-house development of JOSEPH VÖGELE AG and based on many years of experience in grade and slope control technology. Easy operation, precision and reliability are its hallmarks for perfect mastery of all grade and slope control jobs.

Technical specifications

Drive

Engine
Version
liquid-cooled 6-cylinder diesel engine
Manufacturer
Cummins
Type
QSB 6.7 - C170
Exhaust emissions standard
European exhaust emissions standard 3a, US standard EPA Tier 3
Nominal output
127 kW / 2,000 U/min
ECO mode output
116 kW / 1,700 U/min
Fuel tank
300 l

Undercarriage

Undercarriage
Version
provided with rubber pads
Ground contact
2,830 mm x 305 mm
Traction drive crawler tracks
separate hydraulic drives with electronic control
Lubrication of track rollers
lifetime
Track tension adjuster
spring assembly
Speeds
Pave speed (up to)
24 m/min
Travel speed (up to)
4.5 km/h

Material hopper

Hopper capacity
13 t
Width
3,265 mm
Feed height (bottom of material hopper)
615 mm
Push-rollers
Standard
oscillating
Positions
can be adjusted in a forward direction by 75 mm

Conveyors and augers

Conveyors
Number
2
Version
with replaceable feeder bars, direction of conveyor temporarily reversible
Drive
separate hydraulic drives, proportional control
Speed (up to)
33 m/min
Augers
Number
2
Version
with replaceable auger blades, auger rotation reversible
Diameter
400 mm
Drive
separate hydraulic drives, proportional control
Rpm (up to)
84 U/min
Height
infinitely variable
Standard height
hydraulically adjustable by 15 cm
Lubrication
centralized lubrication system, electrically-driven grease pump

SprayJet module

Spray nozzles
Number of spray nozzles
24
Spray pressure (up to)
3 bar
Spray cone
120 °
Rate of spread
0.3 kg/m² to 1.6 kg/m²
Emulsion tank
insulated hopper walls
Capacity
Standard
2,100 l
Optionally with additional tank
7,100 l
Spray bars
Spray width
2.55 m to 6.00 m
Number of spray bars
5
of which pivoting spray bars
2
Heating
electric, thermostat-controlled

Screed

Screed
Type
Basic width
Maximum width
Compacting systems
AB 500
2.55 m
6 m
TV, TP1
AB 600
3 m
6 m
TV, TP1
Layer thickness (up to)
30 cm
Heating
electric, thermostat-controlled
Power Supply
Three-phase AC generator

Dimensions and weights

Operating weight
Screed
Total weight
AB 500 TV
22,020 kg
AB 500 TP1
22,370 kg
AB 600 TV
22,420 kg
AB 600 TP1
22,770 kg
Length
Screed
Total length
AB 500 TV
6.04 m
AB 600 TV
6.04 m
AB 500 TP1
6.17 m
AB 600 TP1
6.17 m

Contact us for quotes and prices!

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All details, illustrations and texts are non-binding and may include special equipment. We reserve the right to make technical changes without prior notice. Performance data are dependent upon actual operational conditions.

VÖGELE EcoPlus

The VÖGELE EcoPlus low-emissions package significantly reduces fuel consumption and noise levels

Service concept

Uniform “Dash 3” service concept ensures easy maintenance and cuts training costs

Spraying of emulsion

Emulsion sprayed at a rate of 0.3 to 1.6kg/m²* in a clean and controlled process. *The rate of spread per m² has to be calculated to suit the emulsion used or the tack coat. It depends on the consistency and temperature of these products and on the set of spray nozzles used.

Operating concept

Ultramodern ErgoPlus 3 operating concept for paver and spray module

Screed technology

Advanced and precise screed technology for perfect high-quality pavements

Screed operator’s console

ErgoPlus 3 screed console with SmartWheel for convenient screed width control

Recycling+
Your benefits:
  • RAP material content of up to 40%
High-tech plant power
Your benefits:
  • High level of asphalt quality
  • High process stability
  • Leading technological systems
  • Smart Weighing System
  • Modern BLS 4 control system – easy and intuitive to use
  • 24/7 remote support
Plug & Work
Your benefits:
  • High level of pre-assembly enables fast installation and disassembly of the plant
  • Defined cable routing in pre-installed wire cable trays
  • Clear installation instructions minimise installation and disassembly errors for additional safety
  • Flexible foundations: transportable steel foundations or permanent concrete foundations
  • Pre-configured interfaces for uncomplicated retrofits
Transport concept
Your benefits:
  • New design concept enables easy transport worldwide
  • Lower transport costs: fewer packages, fewer trucks, fewer special-purpose transports
  • Fewer packages thanks to clever logistics planning
User benefit
Your benefits:
  • Low total costs of ownership
  • High process stability
  • New, intelligent design concept:
    • plant layout with optimised footprint
    • process advantages
    • increased economic efficiency
    • lower energy consumption
  • Comprehensive health and safety concept
  • Well thought-out maintenance concept avoids downtime and ensures availability
  • Ergonomics concept for high level of usability
  • Long-term availability of wear and spare parts ensured
  • Proven BENNINGHOVEN quality
Flexible drive system
  • Standard drive via the tractor’s Power Beyond hydraulic system for a more cost-effective purchase and less maintenance
  • Optional drive via wide-angle cardan shaft for a closed on-board hydraulic system
  • Autonomous drive through optionally mountable add-on engine
Innovative and multifunctional operating concept
  • Easy-to-operate control panel with intuitive user interface
  • Convenient, continuous spread rate control
  • Built-in container fill level monitoring
Ideal filling and container shape
  • Different sized containers for different requirements
  • High-speed filling device on both sides to rapidly fill the binder container
  • Specially developed container shape ensures that the material flows perfectly and the container can be fully emptied without any issues
Maximum spreading accuracy
  • Spreading unit in 3 partial spreading widths with self-cleaning dosing sluice in cellular wheel design
  • Separately controllable partial spreading widths with individual spread rate control
  • Fully automatic binding agent metering independent of the travel speed
  • Universal, low-volume, or high-performance spreading units available
  • Weightronic electronic weighing device with automatic spread adjustment
  • Intelligent speed detection to control the spread rate independently of the travel speed
Highly efficient material conveying
  • Uniform, efficient lateral distribution and transfer of the binding agent to the cellular wheels, including when using partial spreading widths
  • Chain conveyor consumes minimal power due to optimal chain rotation
  • Self-tensioning chain conveyor eliminates the need to retension the chain
High-precision WPT – WIRTGEN Performance Tracker
  • Automatic tracking of spreading performance for precise project accounting and analysis of savings potentials
Drive

Powerful and economical drive concept, even when operating at full load in any climate zone

Convenient gap setting: at the press of a button over the entire setting range
Load reduction system (LRS) for optimised crusher feed
  • Prevention of excessive loads at jaw crusher through load monitor
  • In case of overloading, the Continuous Feed System (CFS) is cut in and reduces the crusher level until the load is within the tolerance again
  • Once the overload of the crusher is reduced again, the maximum crusher level is increased incrementally up to the full performance level
Crusher unblocking system

Crusher unblocking system: for loosening packed material – enables powerful starting even if the crusher is full and at a standstill

Powerful jaw crusher – with optional crusher discharge chute
  • Convenient gap setting: at the press of a button over the entire setting range
  • Optimised crusher geometry with long crusher jaw: high throughput combined with top reliability
  • Powerful crusher drive: Powerful 200 kW electric drive for maximum crushing capacity
  • Crusher unblocking system: for loosening packed material – enables powerful starting even if the crusher is full and at a standstill
  • Gentle material transfer thanks to deflector plate or vibrating extractor
  • Large selection of crusher jaws for various applications: regular teeth, flat teeth
Safety & ergonomics
  • Quick and convenient service due to very good access to all components requiring maintenance
  • LED lighting in compliance with standards included in the basic configuration; Premium lighting for extended illumination of the material flow and transfer points
  • Simple and fast cleaning of the hopper discharge conveyor underflow thanks to a removable chute
  • Extended, extra-wide work platforms and horizontally adjustable screen casing enable ergonomic access to all screen decks
  • Support feet ensure that the plant is stable during operation
Drive H-DRIVE
  • Well thought-out hydraulic concept for efficient power transmission and reduced operating costs
  • Flexible refuelling from both sides
  • Ease of physical and visual access to all maintenance-related components
  • Electric operation through external power supply for emission-free work and lower operating costs thanks to electro-hydraulic Dual Power drive
Digital solutions
  • SPECTIVE CONNECT: for displaying all important information directly on the smartphone

 

 

  • SPECTIVE radio remote control: for operating all important components
Feed hopper
  • Hopper rear wall can be folded for optimum material transfer even at low feed heights
  • Apron feeder for feeding particularly coarse material
  • Safe and convenient retraction and extension of the feeding unit and folding and unlocking/locking of the hopper side walls incl. filling aids from the ground via the mobile control unit
  • Additional reinforcement of the hopper walls made of KRS with welded-on KRS wear plates for particularly abrasive feed material from the rear
Screen

Large selection of screen surfaces for application flexibility, configuration diversity of individual screen segments

 

  • Screen casing angle with a wide adjustment range of 12.5 – 17° to optimise the screening capacity while maintaining high product quality
  • Material brakes and/or chain curtain, can be installed in two positions on the screen casing, for adapting the upper deck to difficult feed material
  • Lower deck with banana profile, steeper angle of screen surfaces on the inlet side for improved screening efficiency; flatter angle on the discharge side for increased final product quality
Transport
    • Folding of the side discharge conveyors without the disassembly of parts reduces set-up times and the risk of damage
    • Precise handling and positioning of the plant with stepless drive control
Material flow
  • Optimised material guidance with 1600 mm wide main discharge conveyor for higher production output
  • Simple conversion from 3 to 2 final grain sizes increases application flexibility
  • Speed of all conveyor belts steplessly adjustable
  • Generous material transfer to the screen deck for ideal usage of the screening surface
  • Line coupling allows process and safety-related technical coupling with all KLEEMANN EVO and PRO plants; optimized material flow and increased safety throughout the entire plant train
  • The stockpile probe required for the process coupling can be placed on any discharge conveyor of the plant for more application flexibility. The installation of stockpile probes on two or all three discharge conveyors is also possible upon request.
  • Additional hydraulic port for operating a stockpile conveyor
Environment
  • Water spray system for reducing dust; with electric water pump for autonomous supply for the spray system
  • Power-dependent fan for lower noise emissions and reduced consumption
Transport & Setup
  • > Folding of the side discharge conveyors without the disassembly of parts reduces set-up times and the risk of damage
  • > Precise loading and positioning of the plant thanks to stepless drive control
H-DRIVE diesel-hydraulic drive
  • > Well thought-out hydraulic concept for efficient power transmission and reduced operating costs
  • > Flexible refueling from both sides
  • > Ease of physical and visual access to all components relevant to maintenance
  • > Electric operation through external power supply for emission-free work and lower operating costs thanks to electro-hydraulic Dual-Power drive
Digital solutions
  • SPECTIVE CONNECT: for displaying all important information directly on the smartphone
Feed hopper

> MSS 802(i) EVO: Hopper rear wall can be folded to three heights for optimum material transfer even at low feed heights

> MSS 502(i) EVO: Hopper rear wall can be easily folded

> Independently folding filling aids for easy wheel loader feeding from the side and rear

> Apron feeder for especially coarse material

> Safe and convenient retraction and extension of the feed unit and folding and unlocking/locking of the filling aids from the ground via mobile control unit

> MSS 802(i) EVO: Interchangeable KRS wear plates, easy to replace

Screen
  • > Large selection of screen surfaces for application flexibility, configuration diversity of individual screen segments
  • > Screen casing angle with a wide adjustment range of 15.4 – 20° to optimise the screening performance while maintaining high product quality
  • > Material brakes and/or chain curtain , can be installed in two positions on the screen casing, for adapting the upper deck to difficult feed material
  • > Lower deck with banana profile, steeper angle of screen media on the inlet side for improved screening efficiency; flatter angle on the discharge side for increased final product quality
Safety & Ergonomics
  • > Quick and convenient service thanks to very good access to all components requiring maintenance
  • > LED lighting in compliance with standards included in the basic configuration; Premium lighting for extended illumination of the material flow and transfer points
  • > Simple and fast cleaning of the hopper discharge conveyor underflow thanks to a removable chute
  • > Extended, extra-wide work platforms and horizontally adjustable screen casing enable ergonomic access to all screen decks
Material flow
  • > Optimized material guidance with 1,200 mm (MSS 502(i) EVO) / 1,400 mm (MSS 802(i) EVO) wide main discharge conveyor for higher production output
  • > Simple conversion from 3 to 2 final grain sizes increases application flexibility
  • > Speed of all conveyor belts can be adjusted steplessly
  • > Magnetic separator (MSS 802(i) EVO only) and magnetic drum protect downstream crushers and increase material quality
  • > Generous material transfer to the screen deck for ideal usage of the screening surface
  • > Large discharge heights and therefore higher stockpiles thanks to extended main discharge conveyor and extendable side discharge conveyors (MSS 802(i) EVO only)
  • > Line coupling allows process and safety-related technical coupling with all KLEEMANN EVO and PRO plants; optimised material flow and enhanced safety throughout the entire plant train
  • > The stockpile probe required for process coupling can be placed on any discharge conveyor of the plant for more application flexibility
  • > MSS 802(i) EVO: additional hydraulic port for operating a stockpile conveyor
Environment

  • > Pre-installed water spray system for dust reduction; with electric water pump for autonomous supply of the spray system

    > Temperature-controlled fan reduces noise level and diesel consumption

Transport & Setup
    • > Folding of the side discharge conveyors without the disassembly of parts reduces set-up times and the risk of damage
    • > Precise loading and positioning of the plant thanks to stepless drive control
Digital solutions
  • SPECTIVE CONNECT: for displaying all important information directly on the smartphone
Feed hopper

> MSS 802 EVO: Hopper rear wall can be folded to three heights for optimum material transfer even at low feed heights

> MSS 502 EVO: Hopper rear wall can be easily folded

> Independently folding filling aids for easy wheel loader feeding from the side and rear

> Apron feeder for feeding particularly coarse material

> Safe and convenient retraction and extension of the feed unit and folding and unlocking/locking of the filling aids from the ground via mobile control unit

> MSS 802 EVO: Interchangeable KRS wear plates, easy to replace

Screen
    • > Large selection of screen surfaces for application flexibility, configuration diversity of individual screen segments
    • > Screen casing angle with a wide adjustment range of 15.4 – 20° to optimise the screening performance while maintaining high product quality
    • > Material brakes and/or chain curtain , can be installed in two positions on the screen casing, for adapting the upper deck to difficult feed material
    • > Lower deck with banana profile, steeper angle of screen media on the inlet side for improved screening efficiency; flatter angle on the discharge side for increased final product quality
Safety & Ergonomics
  • > Quick and convenient service thanks to very good access to all components requiring maintenance
  • > LED lighting in compliance with standards included in the basic configuration; Premium lighting for extended illumination of the material flow and transfer points
  • > Simple and fast cleaning of the hopper discharge conveyor underflow thanks to a removable chute
  • > Extended, extra-wide work platforms and horizontally adjustable screen casing enable ergonomic access to all screen decks
Material flow
  • > Optimized material guidance with 1,200 mm (MSS 502(i) EVO) / 1,400 mm (MSS 802(i) EVO) wide main discharge conveyor for higher production output
  • > Simple conversion from 3 to 2 final grain sizes increases application flexibility
  • > Speed of all conveyor belts can be adjusted steplessly
  • > Magnetic separator (MSS 802(i) EVO only) and magnetic drum protect downstream crushers and increase material quality
  • > Generous material transfer to the screen deck for ideal usage of the screening surface
  • > Large discharge heights and therefore higher stockpiles thanks to extended main discharge conveyor and extendable side discharge conveyors (MSS 802(i) EVO only)
  • > Line coupling allows process and safety-related technical coupling with all KLEEMANN EVO and PRO plants; optimised material flow and enhanced safety throughout the entire plant train
  • > The stockpile probe required for process coupling can be placed on any discharge conveyor of the plant for more application flexibility
  • > MSS 802(i) EVO: additional hydraulic port for operating a stockpile conveyor
H-DRIVE diesel-hydraulic drive
  • > Well thought-out hydraulic concept for efficient power transmission and reduced operating costs
  • > Flexible refueling from both sides
  • > Ease of physical and visual access to all components relevant to maintenance
  • > Electric operation through external power supply for emission-free work and lower operating costs thanks to electro-hydraulic Dual-Power drive
Environment

  • > Pre-installed water spray system for dust reduction; with electric water pump for autonomous supply of the spray system

    > Temperature-controlled fan reduces noise level and diesel consumption

Secondary screening unit

Post screening unit

 

  • > Effective single-deck secondary screening unit with 4 m2 screening surface, for the production of a classified final grain size
  • > Easy to retrofit thanks to integrated return conveyor (“plug & play”) on the post screening unit
  • > Wide return conveyor, 180° swivellable, makes discharge onto a stockpile possible
  • > Wind sifters for effective cleaning of the oversize grain, improved final product quality and less sorting work
Quick Track

> In some applications – such as road rehabilitation – it is necessary to move the crushing plant several times a day. The plant should remain in operating mode so that it is quickly ready for use again after the process. With the “Quick Track” option, this can be conveniently controlled via the remote control – without leaving the operating mode.

> The time saved (operator does not have to access the machine, change operating mode, machine operation is not interrupted and does not have to start up again afterwards) means that the machine can continue to work quickly and productively.

Lock & Turn Quick Access

> The fact that the crusher can be opened without tools is another major advantage of the compact impact crusher.

> With “Lock & Turn Quick Access”, the customer can open the crusher very opening of the crusher at the touch of a button.

> The crusher can be opened or closed in just 30 seconds. or closed. This gives the operator a very quick and safe full the crushing chamber very quickly and safely, for example to loosen bridges or change blow bars. change the blow bars

Safety and ergonomics
  • > Fast and convenient service possible due to ease of physical and visual access to all components – in spite of its compactness
  • > Simple and safe rotor ledge replacement and breaking up of material bridging through “Lock & Turn” via SPECTIVE operating point, fast tool-free opening and closing of the crusher
  • > LED lighting included in basic plant; Premium lighting for extended lighting of work areas
  • > Simple refuelling from the ground through refuelling aid
  • > Convenient cleaning and replacement of fan thanks to swivel-out function
  • > Coarse mesh cooler guarantees long cleaning intervals
  • > Rear collision guard for protection of the power pack chamber
Feeding unit and prescreen
  • > Hopper-vibrating feeder with integrated prescreening, powerful electric vibrating chute motors for continuously high conveying capacity
  • > Increased screening surface size through optimised slotted grate and hexagonal punched plates to guarantee a higher screening capacity and less cleaning time
  • > Side discharge conveyor, right, hydraulically foldable, remains on the machine for transport
Continuous Feed System CFS
  • > CFS continuous feed system through intelligent feed control:
    • – Measurement of crusher load and engine load
    • – The vibrating feeder is controlled based on the load state
    • – When the crushing chamber is free again after overloading, material transport is continued without delay
  • > Fewer production interruptions – up to 10% more daily output
  • > Less burden is placed on the downstream components, wear is reduced and the share of oversize grain is minimized
Crusher unit
  • > Powerful crusher unit, 4-ledged rotor with large impact range
  • > C-shape rotor ledges for high final product quality and a very good impact effect over long periods, simple and safe replacement from above
  • > Optimised inlet geometry with very good feed behaviour for a high throughputLarge passage under the crusher for a perfect material flow
  • > Less material bridging in the inlet area thanks to raiseable crusher inlet box cover
Magnetic separator

Magnetic separator

 

  • > Efficient permanent magnet for increased final product quality and high plant performance
  • > Can be flexibly attached on chains and individually adjusted in transverse and longitudinal inclination
  • > Can be hydraulically raised and lowered via radio remote control for quick reaction to material congestion
Two drive concepts available:
  • Two drive concepts available:
  • > E-DRIVE diesel-electric drive: all drives, with the exception of the transmission system and various auxiliary functions have an electrical design; local emission-free operation by means of an external power supply, for increased sustainability
  • > D-DRIVE diesel-direct drive: efficient and powerful crusher direct drive with low fuel consumption, all auxiliary drives are driven electrically
  • > Power-dependent fan for lower noise emissions and reduced consumption
  • > Ease of physical and visual access to all components relevant to maintenance
Digital solutions
  • > SPECTIVE Operating position: simple adjustment of the machine parameters
  • > SPECTIVE CONNECT: all important information can be directly accessed on a smartphone; higher productivity as a result of fewer interruptions to the production process
  • > Radio remote control: for moving and setting up the machine, simple adaptation of operating parameters such as crusher gap setting and vibrating chute speed, can be used conveniently in the loading device
  • > John Deere Operations Center™:platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
  • > Quick Track: for fast and simple movement of the machine while it is operational – allows work to be completed faster since the system does not need to be shut down when it is moved; conveniently operated via radio remote control
  • > Belt scale: Determination of the production data for crusher discharge conveyor and fine grain conveyor (post screening unit), WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations Center™
Environment
  • > Reduction of dust to protect the operator and the environment by spraying at all potential sources of dust, can be individually switched on and off
  • > Noise reduction and lower fuel consumption thanks to load-dependent fan
  • > MR 100(i) NEOe: Local CO2 emission-free operation through external power supply with drive concept E-DRIVE (transportable, depending on the country) for increased sustainability
Digital solutions
  • > SPECTIVE touch panel: all components and functions can be controlled via touch panel
  • > SPECTIVE CONNECT: all important information can be directly accessed on a smartphone; higher productivity as a result of fewer interruptions to the production process
  • > SPECTIVE Radio remote control: for operating all significant components from a safe distance, providing increased work safety
  • > SPECTIVE Radio remote control, small: the most important operating functions are conveniently combined, minimum space requirements in the operator cabin
  • > John Deere Operations Center™: platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
  • > Quick Track: for fast and simple movement of the machine while it is operational – allows work to be completed faster, since the system does not need to be shut down when it is moved; conveniently operated via radio remote control
  • > Camera system: convenient monitoring of the material flow, remote monitor in the excavator, additional connection to SPECTIVE CONNECT
  • > Line coupling: process coupling for controlling the production output; safety coupling for reliable interlinking of the plants in the plant train
  • > Belt scale: for all relevant conveyors for determination production data, WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations Center™
Post screening unit
  • > Large double-deck post screening unit
    • – 8.4 m² screening surface upper deck
    • – 7.2 m² screening surface lower deck
    • – For use as a single-deck and double-deck screen
    • – For producing two classified final grain sizes
  • > Wide oversize grain returning system ensures better material flow in the event of a high proportion of lightweight material
  • > Medium grain conveyor can be reversed, discharge onto heap or oversize grain return conveyor, high production output even when fine feed material is used
  • > Two wind sifters for effective cleaning of the oversize grain and medium grain, resulting in improved final product quality
Crusher unit
  • > Powerful electric (250 kW) crusher drive
  • > High continuous throughput of the impact crusher for a wide range of applications in natural stone and recycling

 

Fully hydraulic gap adjustment and overload system

 

  • > Automatic zero point determination for precise crusher gap adjustment via touch panel
  • > The effective overload function opens the lower impact toggle in case of uncrushable elements and then moves back automatically to the preset position
  • > In the event that uncrushable components are too large, a pressure plate is provided as a last resort to protect the crusher
Safety and ergonomics
  • > Quick and convenient service thanks to easy physical and visual access to all components
  • > The “Lock & Turn” rotor safety system ensures maximum operating safety when changing rotor ledges and removing material blockages
  • > LED lighting included in basic plant; Premium lighting for extended illumination of work areas
  • > Central drain point for fluids for ergonomic maintenance
  • > Lower ground pressure thanks to wide crawler carrier chains, flexible use on poorly prepared ground
Feeding unit
  • > Generously dimensioned basic hopper
  • > Hydraulically foldable and lockable – for quicker setup from the ground via radio remote control
  • > Hopper extension increases the feed volume and ensures a continuous feed
  • > Hopper filling aid for feeding via wheel loader from behind, filling width approx. 3.30 m
Prescreen
  • > Independently vibrating prescreen for effective screening of fines
  • > Co-vibrating bypass flap for fast change-over of the material flow of the prescreen material without installation of a dummy cover in the lower deck
  • > Optimized screen surfaces (increased screening surface with slotted grate) ensure a higher screening performance and reduced cleaning requirements
  • > Side discharge conveyor can be used on both sides, rigid or hydraulically foldable
Magnetic separator
  • > Efficient permanent or electromagnet for increased final product quality
  • > Can be flexibly attached on chains and individually adjusted in transverse and longitudinal inclination
  • > Can be hydraulically raised and lowered for quick response to material congestion
  • > Sliding bars in the area below the magnet prevent the crusher discharge conveyor from being pierced by jammed metal parts
Environment
  • > Thanks to the electric drive, hydraulic oil is only required for setting and setup functions, which reduces the environmental risk and maintenance costs
  • > Reduction of dust to protect the operator and the environment
    • – Spray system at all relevant points, can be cut in and out individually
    • – Belt covers for rigid side discharge conveyor, fine grain discharge conveyor and crusher discharge conveyor
  • > Solutions for noise reduction: Insulation of the noise sources by a power pack housing and sealing of the open power pack base
Continuous Feed System CFS
  • > Continuous crusher feed thanks to intelligent feed control CFS:
    • – Measurement of crusher load and engine load
    • – Vibrating feeder and prescreen are controlled according to the load status
    • – After an overload case, material transport is continued immediately
  • > Fewer interruptions to production – up 10% more daily output
  • > Less burden is placed on the downstream components, wear is also reduced, share of oversize grain is minimized
E-DRIVE diesel-electric drive
  • > E-DRIVE diesel-electric drive, all drives are electric with the exception of the traction drive and auxiliary functions
  • > Local emission-free operation possible through external power supply (eligible for funding, depending on the country) for increased sustainability
  • > Power-dependent fan for lower noise emissions and reduced consumption
  • > Ease of physical and visual access to all components relevant to maintenance
  • > Raised air intake for longer filter service lives
Two drive concepts available:
  • Two drive concepts available:
  • > E-DRIVE diesel-electric drive: all drives, with the exception of the transmission system and various auxiliary functions have an electrical design; local emission-free operation by means of an external power supply, for increased sustainability
  • > D-DRIVE diesel-direct drive: efficient and powerful crusher direct drive with low fuel consumption, all auxiliary drives are driven electrically
  • > Power-dependent fan for lower noise emissions and reduced consumption
  • > Ease of physical and visual access to all components relevant to maintenance
Digital solutions
  • > SPECTIVE Operating position: simple adjustment of the machine parameters
  • > SPECTIVE CONNECT: all important information can be directly accessed on a smartphone; higher productivity as a result of fewer interruptions to the production process
  • > Radio remote control: for moving and setting up the machine, simple adaptation of operating parameters such as crusher gap setting and vibrating chute speed, can be used conveniently in the loading device
  • > John Deere Operations Center™:platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
  • > Quick Track: for fast and simple movement of the machine while it is operational – allows work to be completed faster since the system does not need to be shut down when it is moved; conveniently operated via radio remote control
  • > Belt scale: Determination of the production data for crusher discharge conveyor and fine grain conveyor (post screening unit), WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations Center™
Lock & Turn Quick Access

> The fact that the crusher can be opened without tools is another major advantage of the compact impact crusher.

> With “Lock & Turn Quick Access”, the customer can open the crusher very opening of the crusher at the touch of a button.

> The crusher can be opened or closed in just 30 seconds. or closed. This gives the operator a very quick and safe full the crushing chamber very quickly and safely, for example to loosen bridges or change blow bars. change the blow bars

Quick Track

> In some applications – such as road rehabilitation – it is necessary to move the crushing plant several times a day. The plant should remain in operating mode so that it is quickly ready for use again after the process. With the “Quick Track” option, this can be conveniently controlled via the remote control – without leaving the operating mode.

> The time saved (operator does not have to access the machine, change operating mode, machine operation is not interrupted and does not have to start up again afterwards) means that the machine can continue to work quickly and productively.

Secondary screening unit

Post screening unit

 

  • > Effective single-deck secondary screening unit with 4 m2 screening surface, for the production of a classified final grain size
  • > Easy to retrofit thanks to integrated return conveyor (“plug & play”) on the post screening unit
  • > Wide return conveyor, 180° swivellable, makes discharge onto a stockpile possible
  • > Wind sifters for effective cleaning of the oversize grain, improved final product quality and less sorting work
Feeding unit and prescreen
  • > Hopper-vibrating feeder with integrated prescreening, powerful electric vibrating chute motors for continuously high conveying capacity
  • > Increased screening surface size through optimised slotted grate and hexagonal punched plates to guarantee a higher screening capacity and less cleaning time
  • > Side discharge conveyor, right, hydraulically foldable, remains on the machine for transport
Continuous Feed System CFS
  • > CFS continuous feed system through intelligent feed control:
    • – Measurement of crusher load and engine load
    • – The vibrating feeder is controlled based on the load state
    • – When the crushing chamber is free again after overloading, material transport is continued without delay
  • > Fewer production interruptions – up to 10% more daily output
  • > Less burden is placed on the downstream components, wear is reduced and the share of oversize grain is minimized
Crusher unit
  • > Powerful crusher unit, 4-ledged rotor with large impact range
  • > C-shape rotor ledges for high final product quality and a very good impact effect over long periods, simple and safe replacement from above
  • > Optimised inlet geometry with very good feed behaviour for a high throughputLarge passage under the crusher for a perfect material flow
  • > Less material bridging in the inlet area thanks to raiseable crusher inlet box cover

 

Fully hydraulic gap adjustment and overload system

 

  • > Automatic zero-point determination for precise gap setting via operating position
  • > Zero-point determination compensates for wear during crusher start, a homogeneous crushing product is retained
  • > Effective overload function opens impact toggle in the event of uncrushable components; impact toggle then automatically returns to the preset gap setting
  • > In the event that uncrushable components are too large, a pressure plate is provided as a last resort to protect the crusher
Magnetic separator

Magnetic separator

 

  • > Efficient permanent magnet for increased final product quality and high plant performance
  • > Can be flexibly attached on chains and individually adjusted in transverse and longitudinal inclination
  • > Can be hydraulically raised and lowered via radio remote control for quick reaction to material congestion
Environment
  • > Reduction of dust to protect the operator and the environment by spraying at all potential sources of dust, can be individually switched on and off
  • > Noise reduction and lower fuel consumption thanks to load-dependent fan
  • > MR 100(i) NEOe: Local CO2 emission-free operation through external power supply with drive concept E-DRIVE (transportable, depending on the country) for increased sustainability
Safety and ergonomics
  • > Fast and convenient service possible due to ease of physical and visual access to all components – in spite of its compactness
  • > Simple and safe rotor ledge replacement and breaking up of material bridging through “Lock & Turn” via SPECTIVE operating point, fast tool-free opening and closing of the crusher
  • > LED lighting included in basic plant; Premium lighting for extended lighting of work areas
  • > Simple refuelling from the ground through refuelling aid
  • > Convenient cleaning and replacement of fan thanks to swivel-out function
  • > Coarse mesh cooler guarantees long cleaning intervals
  • > Rear collision guard for protection of the power pack chamber
Easy to transport thanks to compact dimensions
  • > Simple transport thanks to hydraulic folding and swivel functions, and thus short set-up times
  • > Transport as a single unit (except for the return conveyor) possible in upright position on low-loader
  • > Simple slide mechanism on feeding unit, no parts need to be removed for transport
Cone crusher with large stroke for maximum crushing capacity
  • > Cone crusher with large stroke for maximum crushing capacity; 3-arm crusher design for high throughput
  • > Simple tool changes without sealing compound
  • > Convenient automatic gap setting and zero-point determination via touch panel, no set-up times required

 

Overload system

 

  • > Integrated “Tramp Release System” overload system for protection in the event of uncrushable materials such as wood or metal
  • > Intelligent “Ringbounce Detection” overload detection protects the crusher against damage, 2 modes available:
    • – PRECISE MODE for the production of grit; machine stops feeding with latent overload (ringbounce), process can be adjusted, no production of oversize grain results in best quality
    • – MIXTURE MODE for the production of mixtures; crushing gap is adjusted automatically to prevent ringbounce, gap is closed again after a prespecified time
Convenient automatic gap setting via touch panel
  • > Automatic gap setting and zero point determination
  • > Safe and comfortable operation from the ground, simple and intuitive setting and adjustment work via touch panel, no set-up times
Wide and robust crusher discharge conveyor
  • > Wide and robust crusher discharge conveyor for optimum material discharge
  • > Extended crusher discharge conveyor for higher discharge height available; folds hydraulically for transport
  • > External oversize grain returning from downstream mobile screening plant, can be mounted on both sides
  • > Belt cover for dust reduction, available for both crusher discharge conveyors
Digital solutions
  • > Touch panel: with menu-guided operation, visualisation and support; status display of all components such as speed, temperature, etc., rapid fault localisation and diagnostics
  • > SPECTIVE CONNECT: displays all important information directly on the smartphone
  • > Camera system: enables convenient monitoring of crusher and hopper, remote monitor in the excavator, additional connection to SPECTIVE CONNECT
  • > John Deere Operations Center™: platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
  • > Line coupling: Process coupling for controlling the production output; safety coupling for reliable linking of the plants in the plant train
  • > Belt scale: at the crusher discharge conveyor determines the production data, WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations Center™
Safety and ergonomics through clear machine design
  • > Faster, more convenient servicing possible thanks to accessibility to all components
  • > All function- and safety-related cylinders are equipped with safety valves (lowering/brake holding valves); each cylinder remains in its current position in the event of shutdown or malfunctioning
  • > Simple refuelling from the ground
  • > LED lighting included in basic plant; Premium lighting for extended illumination of work areas
Continuous Feed System CFS
  • > Continuous crusher loading thanks to optimum feed control – for daily outputs of up to 10% higher
  • > Control is achieved by monitoring
    • – the crusher fill level
    • – zhe crushers drive’s capacity utilisation
    • – the crushers speed
    • – the stockpile probe on the crusher discharge conveyor
  • > Depending on the crusher level, the conveying speed is throttled or increased continuously and automatically
E-DRIVE diesel-electric drive
  • > With the E-DRIVE diesel-electric drive concept, all drives are electric with the exception of the transmission and auxiliary functions
  • > Local emission-free operation possible through an external power supply (transportable, depending on the country) for increased sustainability
  • > Innovative structure on two levels for best possible access and ideal centre of gravity distribution
  • > Electrical connection for supply of other downstream units such as a stacker
  • > Raised air intake for longer filter service life
Sturdy feeding unit made of wear-resistant steel or with replaceable wear lining
  • > Sturdy feeding unit made of wear-resistant steel or with replaceable wear lining
  • > Simple sliding mechanism for fast set-up and transport, easy adaptation of the material discharge pattern into the crusher
  • > Hopper filling aid for rear loading using a wheel loader
  • > Support beam to protect the belt from wear and for optimal material guidance even during material feed; robust feeding area thanks to buffered rollers
  • > Impact bars with individually changeable closing elements
  • > Metal detector as standard equipment and magnetic remover for optimal operational reliability
Easy-to-operate rock chisel
  • > Easy to operate via separate remote control from a safe workplace overlooking the plant above the crusher
  • > Remains on machine for transport

 

 
Accessibility and safety: Best possible accessibility: optimum access to all operation-related components
  • > Easy physical and visual access to all components enables fast and convenient servicing
  • > All hydraulic cylinders are equipped with safety valves (lowering/brake holding valves); each cylinder remains in its current position in the event of shutdown or malfunctioning
  • > Simple refuelling from the ground via refuelling pump
  • > LED lighting included in basic plant; Premium lighting for extended illumination of work areas
Wide and robust crusher discharge conveyor with reliable magnet

  • Crusher discharge conveyor

     

    • > Wide and robust crusher discharge conveyor, discharge height of 4 m
    • > Extended conveyor with a discharge height of 4.6 m, can be hydraulically folded
    • > Complete conveyor housing for dust reduction – can remain on the conveyor for folding

     

    Magnetic separator

     

    • > Electromagnet or permanent magnet
    • > Can be raised and lowered hydraulically via remote control

     

     
Digital solutions
  • > Touch panel: with menu-guided operation, visualisation and support; status display of all components such as speed, temperature, etc., rapid fault localisation and diagnostics
  • > SPECTIVE CONNECT: displays all important information directly on the smartphone
  • > Camera system: enables convenient monitoring of crusher and hopper, remote monitor in the excavator, additional connection to SPECTIVE CONNECT
  • > John Deere Operations Center™: platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
  • > Line coupling: Process coupling for controlling the production output; safety coupling for reliable linking of the plants in the plant train
  • > Belt scale: at the crusher discharge conveyor for determining the production data, WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations Center™
Continuous Feed System CFS
  • > Innovative feed control ensures continuous crusher
  • > Vibrating feeder and prescreen automatically restrict or increase the conveying speed depending on the fill level of the crusher. This results in optimal crusher utilisation.
Transport: Can be transported quickly and easily
  • > Can be quickly switched to the transport position
  • > Weight reduction via removing the plant components, e.g. chute and prescreen
  • > The foldable side discharge conveyor and rock chisel can remain on the machine for transport
Large feeding unit, hydraulically foldable and self-locking
  • > Generously dimensioned basic hopper for simple and fast loading
  • > Can be folded hydraulically; self-locking without any additional work – for fast and safe commissioning
  • > Hopper extension enables the hopper to be loaded from the side and rear for quick load cycles
Effective prescreening with independent double-deck prescreen with extra-wide screening surface
  • > Independent vibrating double-deck prescreen ensures effective screening of the fines while increasing output
  • > Easily adjustable bypass flap for optional lateral discharge of the fine grain or diversion into the crusher bypass
  • > Side discharge conveyor can be used on both sides, rigid or folded hydraulically
E-DRIVE diesel-electric drive
    • > With the E-DRIVE diesel-electric drive concept, all drives are electric with the exception of the transmission and auxiliary functions
    • > Local emission-free operation possible through an external power supply (transportable, depending on the country) for increased sustainability
    • > Electrical connection for the supply of other downstream machines such as screening equipment such as a screening plant or stacker
    • > Raised air intake for longer filter service life
Feeding unit
  • > Chassis-integrated vibrating feeder with embedded slotted grate
  • > Hopper extension, small (6 m³), rigid version
  • > Hopper extension, large (7.1 m³); hydraulically foldable and lockable, convenient operation from the ground
Prescreening
Transport
  • > High flexibility for changing work locations
  • > Short make-ready times thanks to uncomplicated setup
  • > Very compact design – for applications in narrow construction sites (e.g. town centres)
  • > Easy transport thanks to hydraulic functions (e.g. side discharge conveyor, crusher discharge conveyor)
Continuous Feed System CFS
    • > Continuous Feed System CFS thanks to optimum feed control – for daily output up to 10 % higher
    • > Vibrating feeder and prescreen automatically decrease or increase the conveying speed depending on the fill level of the crusher
Crusher unit
  • > Extra-long crusher jaw: for optimal material intake into the crushing chamber
  • > Convenient crusher gap setting thanks to simple input on touch panel and wedge system
  • > Crusher unblocking system: Crusher can be reversed to loosen jammed material and to ensure a powerful start-up even if the crusher is filled
  • > Deflector plate at the crusher outlet to protect the discharge belt
Safety and ergonomics
  • > Quick and convenient service possible thanks to ease of physical and visual access to all components
  • > Spray system and LED lighting included in basic plant; premium lighting for extended illumination of work areas
  • > Awarded the DGUV and Euro Test Certificate as a safe crushing plant
Control system
  • > Simple control with touch panel and illuminated push-buttons
  • > Menu-guided operation with continuous text fault display
  • > All components and functions are controllable
  • > Status display of all components
  • > Remote control (wired or radio) for convenient control from, e.g. the excavator
Control system

Load reduction system (LRS)

 

  • > To avoid consequential damage during prolonged operation under exceptionally high forces
  • > Feed quantity is adjusted and therefore the forces on housing and rocker are reduced
  • > When the overload is reduced, the system adapts to the highest possible output
D-DRIVE diesel-direct drive
  • > Extremely efficient and high-performance crusher direct drive, very favourable consumption values
  • > On-board power generator for driving all electric components, e.g. chutes and conveyor belts
  • > Independent drive system
  • > Heat package (-15 to + 50 °C)
Magnetic separator and crusher discharge conveyor

Magnetic separator

 

  • > Effective electromagnet or permanent magnet
  • > Can be raised and lowered hydraulically by remote control to remove the blockages
  • > Discharge, left or right

 

Crusher discharge conveyor

 

  • > Wide and robust crusher discharge conveyor incl. spray system
  • > Foldable extended belt for simple transport
  • > Belt scale for crusher discharge conveyor

 

 
High-compaction screed

Comes with AB 600 TP2 Plus High-Compaction Screed for maximum precompaction

Operator platforms

Two additional, height-adjustable operator’s platforms allow a higher operator position for an unobstructed view of all processes on the job site.

Range of applications

Whether rehabilitation of existing pavements or construction of new ones, VÖGELE InLine Pave always offers innovative and highly cost-efficient machine technology for building long-lasting roads.

Transfer module

The SUPER 2100-3i IP is a modified machine of standard design, fitted with a special transfer module for the surface course mix.

Innovative material handling concept

Optimum mix transfer to the auger at all layer thicknesses thanks to the height-adjustable chassis.

Premium Line

Great "Dash 3" features such as ErgoPlus 3, VÖGELE EcoPlus and AutoSet Plus are included as standard.

Bolt-on extensions

Maximum flexibility thanks to hydraulic bolt-on extensions, variable up to 1.25m on each side, for the SB 300 and SB 350 Fixed-Width Screeds.

Hydraulic tamper-stroke adjustment

On the SB 300 and SB 350, the tamper stroke (4 or 8mm) can be adjusted conveniently at the push of a button.

Heavy-Duty kit

The Heavy-Duty kit installed as standard counteracts the abrasive wear caused by non-bituminous mixes.

PaveDock Assistant

PaveDock and PaveDock Assistant enhance process safety during transfer of the mix.

Turning circle

Significantly smaller turning circle due to Pivot Steer steering brake

Range of applications

Wheeled Universal Class paver with a large range of applications and pave widths up to 7m

Feed with mix

Optimum feeding with mix thanks to the large material hopper and PaveDock Assistant communication system

Drive

Separate hydraulic drives in both rear wheels and optional all-wheel drive (6x6) deliver maximum power transmission.

VÖGELE EcoPlus

Powerful and economical drive concept with VÖGELE EcoPlus, the VÖGELE low-emissions package

Feed with mix

Optimum feeding with mix thanks to the large material hopper, PaveDock sprung push-rollers and PaveDock Assistant communication system

Range of applications

Tracked Universal Class paver with a large range of applications and pave widths up to 7.5m* *Pave widths of 7m and 7.5m are possible with extra equipment (available upon request).

VÖGELE EcoPlus

The VÖGELE EcoPlus low-emissions package significantly reduces fuel consumption and noise levels

Drive

Powerful and economical drive concept, even when operating at full load in any climate zone

Extending screed

Screed options for all paving applications: the tracked paver combines with AB 500 and AB 600 Extending Screeds

Extending screed

Screed options for all paving applications: the tracked paver combines with AB 500 and AB 600 Extending Screeds

Extending screed

AB 340 Extending Screed for perfect paving quality

AutoSet Basic

AutoSet Basic function permits a quick and safe relocation of the paver on the job site

Extending screed

Extending Screed AB 340 for perfect paving results

Operating system

ErgoPlus 3 operating system with numerous convenient and automatic functions

AutoSet Basic

AutoSet Basic function permits a quick and safe relocation of the paver on the job site

Service concept

Simple service concept perfectly tailored to the requirements of workshop and service staff

Extending screed

Can be combined with the AB 340 TV Extending Screed in the V and TV versions

Extending screed

Can be combined with the AB 340 TV Extending Screed in the V and TV versions

Operating concept

Simple operation with the innovative and easy-to-grasp ErgoBasic operating concept

Operating concept

Simple operation with the innovative and easy-to-grasp ErgoBasic operating concept

Range of applications

Significantly smaller turning circle due to Pivot Steer steering brake

Range of applications

Wheeled Compact Class paver with a wide range of applications and pave widths up to 3.9m

Turning circle

Significantly smaller turning circle due to Pivot Steer steering brake

Range of paving applications

Wheeled Compact Class paver with a large range of applications and pave widths up to 4.5m

Range of applications

Tracked Compact Class paver with a wide range of applications and pave widths up to 5m

Feed with mix

Optimum feeding with mix thanks to the large material hopper and PaveDock Assistant communication system

Feed with mix

Optimum feeding with mix thanks to the large material hopper and PaveDock Assistant communication system

Range of applications

Tracked Compact Class paver with a wide range of applications and pave widths up to 3.9m

Feed with mix

Optimum feeding with mix thanks to the large material hopper

Drive

Powerful and economical drive concept with a modern diesel engine

Drive

Powerful and economical drive concept with a modern diesel engine

Drive

Powerful and economical drive concept with a modern diesel engine

Drive

Powerful and economical drive concept with a modern diesel engine

Range of paving applications

Thanks to the wide range of paving widths from 0.25 m to 1.8 m, the MINI paver is suitable for a variety of paving tasks such as paving between tracks or in milled tracks. This makes it possible to lay asphalt by machine on the smallest of surfaces.

Undercarriage

The crawler undercarriage ensures optimum traction on loose ground. Thanks to its extreme maneuverability, the MINI 500 can maneuver in the smallest of spaces.

Operating concept

The operator has everything in view from the operator’s station directly behind the screed. This means that one person is often sufficient for operation. The functions of the switches are indicated by clear symbols in a language-neutral approach. As the symbols are identical to the operating concept, ErgoBasic the changeover is particularly easy for experienced operators of VÖGELE machines. But even inexperienced operators will soon find their way around the clearly-arranged operator’s console. Two additional screed remote controls are available for larger working widths.

Screed
  • Screed
     

    The MINI pavers are equipped with the AB 135 V extending screed, which can be hydraulically extended from 0.8 m to 1.35 m in width. A maximum working width of 1.8 m can be achieved with two widening sections.

Drive technology
  • A water-cooled two-cylinder diesel engine with an output of just 10.2 kW is sufficient to reliably drive all hydraulic units. The economical engine can run for an entire working day on a 16-liter tank.
Material management
  • The material hopper is fed from the side by a wheel loader or a compact loader. The large material hopper holds up to 1.2 tons of mix. The powerful scraping conveyor made of wear-resistant steel conveys the mix to the spreading augers. The two independently controllable spreading augers ensure a uniform material feed.
Transportation
  • The low weight of less than 1.5 tons and the compact transportation dimensions enable problem-free and cost-effective transportation.
Feeding unit
  • > Feeding unit foldable and lockable via radio, no additional tasks required
  • > Hopper filling aid and hopper extension (7.5 m³) enables a rear-side loading width of up to 3.6 m
Prescreen
  • > Independent vibrating double-deck prescreen ensures effective screening of fines in feeding material
  • > Bypass flap integrated in the prescreen diverts the material stream and reduces the amount of sticking material
  • > Side discharge conveyor can be used on both sides
Continuous Feed System
  • > Continuous crusher utilisation thanks to optimum feed control – for a daily output that is up to 10% higher
  • > Vibrating feeder and prescreen throttle increase the conveying speed automatically depending on the crusher’s fill level
Crusher unit
  • > Extra-long crusher jaw: for optimal material intake into the crushing chamber
  • > Fully hydraulic gap setting: over the entire adjustment range, conveniently via touch panel or radio
  • > Crusher unblocking system: crusher reversible for loosening blocked material and powerful starting even when the crusher is full
  • > Deflector plate: at the crusher outlet for protection of the discharge belt, adjustable in two positions, with replaceable wear elements
Unblocking system
  • Crusher unblocking system: Crusher reversible for loosening blocked material and powerful starting even with the crusher filled
D-DRIVE diesel-direct drive
  • > Efficient, powerful D-DRIVE crusher direct drive with low fuel consumption, conveyors are driven electrically
  • > Power-dependent fan for lower noise emissions and reduced consumption
  • > Heat package (-15 to +50 °C) or cold package (-25 to +40 °C)
Accessibility & Safety
  • > Ease of physical and visual access to all components enables fast, convenient servicing
  • > Simple refuelling from the ground, refuelling pump available
  • > Spray system and LED lighting included in basic plant; premium lighting for extended lighting of work areas
  • > Central drain point for fluids for ergonomic maintenance
Transport
  • > High flexibility for changing work locations, short set-up times
  • > Compact design – for applications in narrow construction sites (e.g. city centers)
  • > Simple transport thanks to hydraulic functions (e.g. side discharge conveyor, crusher discharge conveyor) and a transport height of 3,400 mm
Control and overload system

Overload system

With short-term overload at selected points (e.g. metal in the feed material)

Gap opening over adjustment range:

 

  • > Crusher detects overload automatically and opens the crushing gap – to prevent damage to the crusher

 

Active overload system:

 

  • > Even faster reaction to overload to prevent damage to the crusher
  • > Automatic repositioning of the gap for constant product quality

 

Load reduction system

For preventing consequential damage during long periods of operation under extraordinarily high forces

 

  • > Feed quantity is adjusted and therefore the forces on housing and rocker are reduced
  • > When the overload is reduced, the system adapts to the highest possible output
Digital solutions
  • > SPECTIVE touch panel: With menu-guided operation, visualization and help; status display of all components such as speed, temperature, etc., fast error-tracking and diagnosis
  • > SPECTIVE CONNECT: for displaying all important information of the optimal machine settings
  • > Smart Job Configurator: configuration tool for simple determination of the optimal machine settings
  • > SPECTIVE radio remote control: For operation of all important components
  • > SPECTIVE small radio remote control: the most important operating functions conveniently combined, minimal space requirements in the operating cabin
  • > Camera system: comfortable monitoring of crusher and hopper, remote monitor in the excavator
  • > John Deere Operations Center™: platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
  • > Quick Track: fast and simple relocation of the machine; comfortable operation via radio remote control
  • > Line coupling: Process coupling for controlling the production output; safety coupling for reliable interlinking of the plants in the plant train
  • > Belt scale: for crusher discharge coveyor to determine production data, WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations Center™
SPECTIVE CONNECT
  • > Operator information App, unidirectional communication
  • > All relevant data at a glance*
    • – Dashboard
    • – Camera live image
    • – Reporting
    • – Messages and troubleshooting aids
  • > Overview of all plants in the train
  • > The operator can remain in the excavator/wheel loader
    • – No interruption to the work process
    • – Increase in work safety
  • > Documentation and plant usage can be communicated by reports

 

* Some features will only be available at a later time

Environmentally sound solutions
  • > Hybrid solution for complete on-site flexibility, the plant can be operated with electricity or diesel
  • > Local emission-free operation possible through external power supply
Highlights

Feed hopper

  • > Standard hopper made from stable KRS, hopper extension with impact bar (optional)

Tracked, mobile running gear

  • > Tracked, mobile running gear for simple relocation even in difficult terrain

Drive

  • > Diesel-hydraulic drive concept H-DRIVE
  • > Dual Power (option)

Operating concept

  • > Convenient operation thanks to SPECTIVE operating position and local control elements

Safety and ergonomics

  • > Short set-up times
  • > Hydraulically adjustable loading and discharge height
  • > Hydraulically foldable discharge side, hydraulically foldable feeding side with MBT 24(i) (option)
  • > Increased safety on the work site thanks to reduced wheel loader traffic

Cost-effectiveness

  • > High feed capacity for a high throughput
  • > Cost reduction through less wheel loader deployment
  • > Low costs per ton
Optimised construction site logistics

> More economic and sustainable application: reduced material movements, lower procurement and operating costs, low fuel consumption, reduced maintenance effort when compared to a wheel loader

Safety & Ergonomics
  • > Quick and convenient service possible due to very good accessibility to all maintenance-related components
  • > All function- and safety-related hydraulic cylinders are equipped with lowering brake valves; each cylinder remains in its current position in the event of shutdown or malfunctioning
  • > Long and wide work platforms; horizontally adjustable screen casing for ergonomic changing of the screen media in the lower deck
Material flow
  • > Optimised material flow thanks to increasing feed hopper width, effective transfer to the extra-wide feeding conveyor
  • > Dosing flap on the hopper unit , which is either lockable or can be adjusted using weights, ensures a continuous material flow
  • > Robust impact plate on the feeding conveyor distributes material evenly on the screening surface and a wear plate that protects the screen surface against wear
  • > High discharge heights and therefore higher stockpiles, hydraulic port for operating a stacker, resulting in reduced use of the wheel loader
  • > Conveying speed of all side discharge conveyors, the hopper discharge conveyor and the transfer conveyor is steplessly adjustable – for adaptation to the material properties
  • > Line coupling allows process and safety-related technical coupling with all KLEEMANN EVO and PRO plants; optimised material flow and enhanced safety throughout the entire plant train
  • > The stockpile probe required for the process coupling can be placed on any side discharge conveyor and on the oversize grain conveyor for more application flexibility
Environment
  • > Low fuel consumption thanks to the latest-generation engine
  • > Efficient start-stop system for lower consumption in idle phases
  • > Reduction of dust emission through water spraying system and belt covers on feeding conveyor and fine grain conveyor
Material flow
  • > Optimised material flow thanks to increasing feed hopper width, effective transfer to the extra-wide feeding conveyor
  • > Dosing flap on the hopper unit , which is either lockable or can be adjusted using weights, ensures a continuous material flow
  • > Robust impact plate on the feeding conveyor distributes material evenly on the screening surface and a wear plate that protects the screen surface against wear
  • > High discharge heights and therefore higher stockpiles, hydraulic port for operating a stacker, resulting in reduced use of the wheel loader
  • > Conveying speed of all side discharge conveyors, the hopper discharge conveyor and the transfer conveyor is steplessly adjustable – for adaptation to the material properties
  • > Line coupling allows process and safety-related technical coupling with all KLEEMANN EVO and PRO plants; optimised material flow and enhanced safety throughout the entire plant train
  • > The stockpile probe required for the process coupling can be placed on any side discharge conveyor and on the oversize grain conveyor for more application flexibility
Screen
  • > High screening efficiency thanks to simple adaptation of the screen angle and vibrating amplitude of the screen casing to the feed material properties
  • > Two plant sizes with screening surfaces of 7 or 9.5 m² to meet maximum performance requirements
  • > The screening surface is easy to change thanks to good accessibility from all sides and wedge clamping device
  • > Each plant size available in a double- or triple-deck version for additional classification
  • > The oversize grain conveyor can be flexibly configured on the left or right (cannot subsequently be changed)
  • > Large selection of screen surfaces for all decks with various mesh widths; beater cords for use with sticky material
Control system
  • SPECTIVE CONNECT:alle wichtigen Informationen direkt auf dem Smartphone
  • Simple operating concept reduces the risk of operating errors
  • Mobile, wired operating device for perfect viewing of the executed functions from a safe distance
  • Radio remote control for comfortable control of the driving function, the hopper discharge conveyor and the foldable slotted grate
  • Automatic start for simple and fast production start
Feeding conveyor
  • > Efficient screening surface usage thanks to extra-wide feeding conveyor as a smooth or cleated belt
  • > The movable feeding conveyor allows optimal loading via the impact plate at different screen box angles and for different material compositions
  • > Adjustable screen blankets on the screen upper deck and rollback protection on the feeding conveyor guarantee uniform material transport
Transport
  • > Space-saving transport position and ample ground clearance for easy transport
  • > Stepless speed control of the crawler carrier chain for precise loading and positioning
  • > The side discharge conveyors fold out quickly and easily to enable short set-up times
H-DRIVE diesel-direct drive
  • > Well thought-out hydraulic concept for efficient power transmission and reduced operating costs
  • > Ease of physical and visual access to all components relevant to maintenance
  • > Electric operation through external power supply for emission-free work and lower operating costs thanks to electro-hydraulic Dual-Power drive
Feed hopper
  • > Feed hopper with large capacity for loading with wheel loader
  • > Hopper lining available in wear-resistant steel or rubber
  • > Foldable slotted grate with gap width of 100 mm, hydraulically foldable via a manual radio remote control
  • > Vibrating slotted grate for prescreening coarse material and thus for loading the plant with a defined grain size
Gap setting
Overload protection
Screen covering change
Prescreen coverings
  • > Easy removal of the post screening unit and convenient transport due to compact container dimensions (width < 3 m)
  • > Post screening unit mounted on skids for easy loading using hook-lift system
  • > Weight suitable for easy transportation

 

 
Transport: Simple loading thanks to increased ground clearance
  • > Increased ground clearance in the area of the post screening for better transportability
  • > Simple disassembly of the post screening unit for individual transport
Quick Track

 Quick Track for fast and simple shifting of the machine to operating mode; operation takes place conveniently via the remote control

Large feeding unit, hydraulically foldable and self-locking
  • > Generously dimensioned basic hopper for simple and fast loading
  • > Can be folded and locked hydraulically – for faster set-up from the ground via radio remote control
Accessibility and safety: Best possible accessibility: optimum access to all operation-related components
Optimised material flow as a result of extending system widths
Effective prescreening thanks to independent double-deck prescreen
  • > Independently vibrating double-deck prescreen guarantees effective screening of fine material for optimal final product quality
  • > Reduction in wear is achieved by redirecting mediumsized grain through the large crusher bypass
  • > Discharge of fines via the side discharge conveyor; conveyor can be installed flexibly on right and left, rigidly, or hydraulically foldable
Continuous Feed System CFS
  • > Continuous crusher load through the intelligent CFS feed control:
    • – Based on crusher and engine utilisation, the material feed is adjusted continuously and without a delay by the vibrating feeder and prescreen
  • > Less burden is placed on the downstream components, wear is also reduced and the share of oversize grain is minimised
Crusher unit with innovative C-shape rotor ledges for top product quality
  • > Optimal inlet geometry for improved material feed behaviour and therefore increased throughput
  • > Fewer blockages in the crusher inlet area thanks to the crusher inlet cover which can be raised hydraulically and the upper impact toggle (radio-controlled)
  • > Increased product quality thanks to C-shape rotor ledges for better impact over a long period

 

Fully hydraulic gap adjustment and overload system

 

  • > Automatic zero-point determination for precise gap
  • > The effective overload system opens the lower impact toggle in the event of uncrushable elements and then moves back automatically to the preset value
  • > As a final safety feature, a bursting disc protects the crusher against excessively large uncrushable elements
Digital solutions
  • > SPECTIVE touch panel: with menu-guided operation, visualisation and support; status display of all components such as speed, temperature, etc., rapid fault localisation and diagnostic
  • > SPECTIVE CONNECT: all important information is displayed directly on the smartphone
  • > WITOS FleetView telematics system: efficient fleet and service management with information on the plant‘s operating status regardless of location and time
  • > John Deere Operations Center™: platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
  • > Quick Track: fast and simple shifting of the machine to operating mode; operation takes place conveniently via the remote control
  • > Belt scale: Determination of the production data for crusher discharge conveyor, middle grain conveyor (only for the MR 110 EVO2) and fine grain conveyor (post screening unit), WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations CenterTM
D-DRIVE diesel-direct drive
  • > Efficient and powerful crusher D-DRIVE direct drive with low fuel consumption, conveyors are driven electrically
  • > Heat package (-15 to +50 °C) or cold package (-25 to +40 °C)

  • Magnetic separator

     

    • > High-performance electric or permanent magnet for maximum output
    • > Stepless raising and lowering parallel to crusher discharge conveyor; radio control is also possible

     

    Wind sifter

     

    • > The wind sifter guarantees increased material quality, removal of contamination (e.g. wood and plastic), air flow setting according to the material, 2nd wind sifter available with the optional double-deck post screening unit
Environment: solutions for environmentally friendly operation
High-performance post screening unit with extra-large screening surface
  • > Post screening unit available in two versions:
    • – Single-deck vibrating screen for the production of a classified final grain size
    • – Double-deck vibrating screen for the production of two classified final grain sizes (only for the MR 110(i) EVO2, for MR 130(i) EVO2 upon request)
  • > Return conveyor for closed material loop; 100° swivel-mounted for side discharge
Feeding unit
  • > Simple slide mechanism for fast setup and transport, easy adaptation of the material discharge pattern into the crusher
  • > Impact bars with wear elements that can be individually replaced
  • > Hopper filling aid enables a rear-side feeding width of up to 3.7 m, hopper extension (8.3 m3) for increased feeding volume
  • > Metal detector and magnetic remover for optimal operational reliability
Accessibility and safety
  • > Fast, convenient servicing possible thanks to ease of physical and visual access to all components
  • > Simple refuelling from the ground, refuelling pump available
  • > Spray system and LED lighting included in basic plant; premium lighting for extended lighting of working areas
  • > Central draining point for fluids for ergonomic maintenance
Transport
  • > Transport with and without post screening unit under a transport height of 3,400 mm possible
  • > Simple transport and short set-up times thanks to hydraulic folding and swivel functions
  • > Convenient and safe set-up via radio remote control possible

 

 
Continuous Feed System (CFS)
  • > Continuous crusher loading through optimum feed control – for daily outputs that are up to 10% higher
  • > Control is acchieved by monitoring
    • – the fill level of the crusher
    • – the utilization at the crusher drive
    • – the speed of the crusher
    • – the stockpile probe at the crusher discharge conveyor
  • > Depending on the crusher level, the conveying speed is throttled or increased continuously and automatically – the control range of the feeding conveyor has been extended by just under 40%

 

 
Crusher unit
  • > Cone crusher with large stroke for maximum crushing capacity; 3-arm crusher design for high throughput
  • > High crusher drive power for a continuous crushing process and higher production volume in special applications
  • > Convenient gap setting made conveniently via radio remote control and zero-point determination via touch panel
  • > Rapid heating-up phase for fast application after start-up
  • > Ease of physical and visual access thanks to second inspection hatch
  • > Simple tool change without sealing compound
Overload system
  • > Integrated overload system “Tramp Release System” for protection with uncrushable materials such as wood or metal
  • > Intelligent overload detection system “Ringbounce Detection” protects the crusher against damage, 2 modes available for selection:
    • – PRECISE MODE. Production of grit; machine stops feeding in case of latent overload (ringbounce), process can be adjusted, no production of oversize grain for best quality
    • – MIXTURE MODE: Production of mixtures; crushing gap is adjusted automatically to prevent ringbounce, gap is closed against after a specified time
D-DRIVE diesel-direct drive
      • > Efficient, powerful D-DRIVE crusher direct drive with low fuel consumption, conveyors are driven electrically
      • > Output-dependent fan for low-noise and efficient operation
      • > Heat package (-15 to +50 °C) or cold package with auxiliary heater (-25 to +40 °C)
      • > Double cooling capacity for an extended area of operation
Digital Solutions
    • > SPECTIVE touch panel: with menu-guided operation, visualisation and help; status display of all components such as speed, temperature, etc., rapid fault localisation and diagnostics
    • > SPECTIVE CONNECT: for displaying all important information directly on the smartphone
    • >Smart Job Configurator: configuration tool for simple determination of the optimal machine settings
    • > SPECTIVE radio remote control: for operating all important components
    • > SPECTIVE radio remote control, small: the most important operating functions conveniently combined, minimal space requirements in the operating cabin
    • > Camera system: for convenient monitoring of crusher and hopper, remote monitor in the excavator also available with radio extension, additional connection to SPECTIVE CONNECT
    • > John Deere Operations Center™: platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
    • > Line coupling: process coupling for controlling the production output; safety coupling for reliable interlinking of the plants in the plant train
    • > Belt cale: for all relevant conveyors to determine production data, WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations Center™
Post screening unit
  • > Post screening unit available in two versions:
    • – Single-deck vibrating screen for the production of a classified final grain size
    • – Double-deck vibrating screen for producing two classes of final grain
  • > Practical discharge height for large stockpile volumes or the optimal transfer to crushing or screening plants
  • > Oversize grain returning for closed material loop, with transfer chute integrated in the hopper
  • > Oversize grain returning 100° hydraulically swivelmounted for side discharging
  • > Easy and fast assembly and disassembly of the post screening unit within just a few minutes; trouble-free transport thanks to compact container dimensions (width < 3 m)
Effective cutting and mixing technology
  • Perfectly designed milling and mixing unit for both recycling and front-loading operations (milling)
  • Extremely hard-wearing HT22 quick-change toolholder system
  • Hydraulic rotor rotation device and hydraulic or pneumatic pick ejector drift for quick and easy pick replacement
  • MCS EXTEND (Multiple Cutting System) available for working widths of 3.2 m, 3.5 m and 3.8 m
W 240 CR / W 240 CRi with paving screed
  • Recycling in a single pass using the W 240 CR / W 240 CRi
  • VÖGELE paving screed with innovative automatic screed feature adaptable to the rear of the machine
  • LEVEL PRO levelling system ensures paving true to grade and slope
  • Material guide plate system at the front collects the milled material from previously performed lateral milling operations to allow variable paving widths
  • Compact machine size and ease of transport
W 240 CR / W 240 CRi / W 380 CR / W 380 CRi with rear-loading feature
  • Recycling in a single pass using the W 380 CR / W 380 CRi
  • High-capacity folding and slewing discharge conveyor with continuously adjustable belt speed
  • Easy handling thanks to the large storage capacity of the paver’s material hopper
  • Controlled transfer of excess material into trucks via the discharge conveyor
  • Material guide plate system at the front collects the milled material from previously performed lateral milling operations to allow variable paving widths
Tunnelling variant
Compact and powerful
  • Reduction of machine height enables operation in tunnels
  • Operator’s cabin mounted immediately above the front left track unit
  • Discharge conveyor and conveyor frame omitted – mining by ‘cut-to-ground’ method
Precise levelling & automatic functions
  • LEVEL PRO ACTIVE levelling system integrated in the on-board computer
  • Interface for all commonly used 3D machine control systems
  • Manual floating position of side plate lifting cylinders
High operator-comfort – perfect ergonomics
  • Rotating operator’s cabin and a camera/monitor system with six cameras improve all-round vision and relieve operator stress
  • Operating concept based on the latest ergonomic standards for long, fatigue-free, working shifts
  • Operator’s cabin mounted on the front left chassis column and decoupled from the machine body
Fast turning & easy manoeuvring
  • Four steering modes and separately steerable rear axle
  • Hydraulic all-track steering with Ackermann steering system enables a turning circle of less than nine metres
  • Automatic levelling parallel to the ground
Reliability and availability
  • 30.5-litre diesel engine with long-life service components
  • Robust, modular CAN bus system, in part with dual-channel signal transmission
  • Balanced load distribution on the track units thanks to the machine’s optimised centre of gravity
Reliability and availability
  • 30.5-litre diesel engine with long-life service components
  • Robust, modular CAN bus system, in part with dual-channel signal transmission
  • Balanced load distribution on the track units thanks to the machine’s optimised centre of gravity
Highly efficient cutting technology
  • Wear-resistant HT6, HT14 & HT15 toolholder systems for optimal pick service life when mining all kinds of rocks
  • Soft rock cutting drum unit for minimised resistance in the drum housing and optimal material flow
  • Hard rock cutting drum unit for maximum durability in hard rocks
Intelligent maintenance concept
  • Direct access to all service and maintenance points
  • On-board computer displays service reminders, error messages and diagnostics functions in plain text
Effective safety concept
  • Dust-tight pressurised operator’s cabin and fresh air filtration effectively prevent dust ingress
  • Comprehensive machine lighting with LED lights for the working area, discharge conveyor lights and illuminated access ladders and walkways
  • Operator’s cabin with operator’s seat and built-in, certified ROPS/FOPS set-up as well as trainer’s seat for safe, hands-on driver training
Environmentally sustainable machine technology
  • Efficient water management with automatic functions
  • Enclosed material transfer point on the conveyor unit reduces dust emissions
  • Sealed cutting drum housing keeps surfaces behind the machine cleaner
Effective safety concept
  • Dust-tight pressurised operator’s cabin and fresh air filtration effectively prevent dust ingress
  • Comprehensive machine lighting with LED lights for the working area, discharge conveyor lights and illuminated access ladders and walkways
  • Operator’s cabin with operator’s seat and built-in, certified ROPS/FOPS set-up as well as trainer’s seat for safe, hands-on driver training
High productivity
  • Conveyor unit for loading road-legal transport vehicles
  • High machine availability for maximum daily output
  • Water tank capacity of 3,300 l for long refilling intervals
  • Six cutting drum speed settings
Access
  • Wide, hydraulically adjustable access ladder for easy access to the machine.
Drum tooling
  • Extra-robust mining tools arranged in a helical pattern for high cutting performance, minimized tool wear and extended durability.
Safety equipment
  • Comprehensive safety package ensuring compliance with international mining regulations.
WIRTGEN Pick Inspection
  • Automatic monitoring of the degree of tool wear allows the tools to be replaced economically at precisely the right time.
Track units
  • Separately steerable and height-adjustable track units for full manoeuvrability and precise cutting depth adjustment in off-road operation.
Discharger conveyor
  • Discharge conveyor including raising and slewing function for direct loading onto a transport vehicle.
Cutting drum
  • Mechanically driven, wear-resistant cutting drum working in up-cutting mode for efficient operation.
Kabin
  • Fully glazed and sound-insulated comfort cabin including swivelling function for productive working.
Power unit with diesel engine
  • Fuel-efficient, powerful diesel engine paired with a heavy-duty mechanical belt drive for high cutting performance.
Counterweight
  • Movable counterweight for high machine stability and undisturbed operation along the edge of embankments.
Discharger conveyor
  • Discharge conveyor including raising and slewing function for direct loading onto a transport vehicle.
Fast turning & easy manoeuvring
  • Large B8 crawler units all-round
  • Four steering modes and separately steerable rear axle
  • Hydraulic all-track steering with Ackermann steering system for optimal manoeuvrability
  • Automatic levelling parallel to the ground
High operator-comfort – perfect ergonomics
  • Rotating operator’s cabin and a camera/monitor system with six cameras provide a permanently optimal overview of the working area
  • Operating concept based on the latest ergonomic standards for long, fatigue-free, working shifts
  • Operator’s cabin mounted on the front left chassis column and decoupled from the machine body
Effective safety concept
  • Lockout-station - mechanical power-on-disabled switch for the electrical system when machine stands idle or maintenance is required
  • Operator’s cabin with operator’s seat and built-in, certified ROPS/FOPS set-up as well as trainer’s seat for safe, hands-on driver training
  • Dust-tight pressurised operator’s cabin and fresh air filtration effectively prevent dust ingress
  • Comprehensive machine lighting with LED lights for the working area, discharge conveyor lights and illuminated access ladders and walkways
Precise levelling & automatic functions
  • Automatic function for the creation of smooth ramps
  • LEVEL PRO ACTIVE levelling system integrated in the on-board computer
Reliability and availability
  • 30.5-litre diesel engine with long-life service components
  • FEM-supported chassis design for a theoretical service life of 45,000 operating hours
  • Robust, modular CAN bus system, in part with dual-channel signal transmission
  • Balanced load distribution on the track units thanks to the machine’s optimised centre of gravity
Environmentally sustainable machine technology
  • Efficient water management with automatic functions
  • Enclosed material transfer point on the conveyor unit reduces dust emissions
  • Sealed cutting drum housing
  • Automatic central lubrication system with monitored lubricant cycle
Highly efficient cutting technology
  • Wear-resistant HT6, HT14 & HT15 toolholder systems for optimal pick utilization and minimal downtimes
  • Soft rock cutting drum unit for minimised resistance in the drum housing and optimal material flow
  • Hard rock cutting drum unit for maximum durability in hard rocks
  • Reinforced cutting drum drive stands up to even the toughest mining conditions
Advanced engine technology
  • Field-tested high-performance engine cooler with individually exchangeable segments for maximum availability
  • Variable cooler fan control for optimum power utilization and low fuel consumption
  • Powerful diesel engine with high maximum torque compliant with US EPA Tier 2 + US EPA Tier 4f / EU Stage 5 exhaust emission standards
  • Efficient engine control for low fuel consumption and low exhaust gas and noise emissions
Intelligent maintenance concept
  • Direct access to all service and maintenance points
  • Safe and easy assembly and dismantling of the primary conveyor in around six hours when changing belts
  • On-board computer displays service reminders, error messages and diagnostics functions in plain text
High productivity
  • High-performance conveyor unit with movable counterweight for loading mining trucks
  • High machine availability for maximum mining productivity
  • Fuel tank capacity designed for 24-hour operations
  • Water tank capacity of 3,300 l for long refilling intervals
  • Six cutting drum speed settings
Quick manoeuvring
  • Hydraulic all-track steering system with Ackermann steering geometry to minimize wear during turning
  • Electronic optimization of tractive power to ensure maximum traction
  • Large ground clearance for quick manoeuvring on difficult ground
  • Reversing camera and reverse assist for smooth manoeuvring
Durable components
  • Track units in heavy-duty design
  • Large-displacement engine
  • High-volume hydraulic pumps and numerous hydraulic fluid pressure filters
Effective safety concept
  • Sound-insulated, anti-vibration mounted ROPS / FOPS cabin
  • ROPS / FOPS-certified trainer’s seat inside the cabin
  • Quick and easy replacement of cutting tools
  • Mechanical lockout of electrical system during machine stoppages / maintenance (battery and starter isolators)
  • Manual valves allow safe manoeuvring of the machine in emergency operation
  • Simple mechanical lock to prevent sudden inadvertent lowering of the machine during maintenance procedures
Intelligent maintenance concept
  • Easy access to points of maintenance and servicing
  • Walk-in engine compartment
  • Plain text displays for quick troubleshooting
  • Easy cleaning of cooling system
  • Hydraulic tank can be easily removed for cleaning purposes
Efficient machine management
  • Standardized data interface for different customer systems
High-production cutting drum unit
  • Efficient cutting drum for high-quality windrowing applications
  • Cutting drum housing optimized to minimize wear during operation
  • Effective scraper blade deposits the cut material as an even surface
  • Automatic parallel maSix different cutting drum speeds minimize tool wearchine height adjustment, front and rear
High-performance engine technology
  • High-powered Cummins diesel engine
  • Large diesel tank for extended uptimes
  • Controlled fan speed for low noise emission levels and reduced diesel consumption
Ease of operation and high operator comfort
  • High-precision LEVEL PRO PLUS levelling system
  • Ergonomically optimized cabin and operating concept
  • Automated lowering and raising of the cutting drum for the simple, accurate production of ramps in opencast mining
  • Automatic parallel machine height adjustment, front and rear
  • 5-V USB port and 12-V and 24-V sockets inside the cabin
Reliable operation
  • Pre-pressurized hydraulic tank
  • High filter capacity of water system for low cutting tool wear
  • Hydraulic side plate cylinders with integrated heavy-duty displacement sensors
  • Central lubrication system with three separate lubricating circuits
Longitudinal joint tie bar inserter
  • Automated insertion of longitudinal joint tie bars to prevent the slabs from drifting apart.
Concrete spreading
  • Spreading plough for even distribution of the freshly delivered concrete in front of the inset paving mould.
Vibrators
  • Electrically driven vibrators for reliable concrete compaction.
Side tie bar inserter
  • Automated insertion of side tie bars to enable the paving of adjacent concrete slabs.
Side tie bar inserter
  • Automated insertion of side tie bars to enable the paving of adjacent concrete slabs.
Oscillating beam
  • Eccentrically driven oscillating beam to remove any irregularities in the concrete surface.
Oscillating beam
  • Eccentrically driven oscillating beam to remove any irregularities in the concrete surface.
Dowel bar inserter
  • Automated insertion of dowel bars to maintain the surface levels of adjacent concrete slabs.
Dowel bar inserter
  • Automated insertion of dowel bars to maintain the surface levels of adjacent concrete slabs.
Super smoother
  • Super smoother for a perfectly smooth surface finish.
Super smoother
  • Super smoother for a perfectly smooth surface finish.
Telescoping machine frame
  • Machine frame telescoping to one side in transverse direction to allow full adjustment to site conditions.
Track units
  • Hydraulically driven, separately height-adjustable and steerable track units for precise driving behaviour and high-precision concrete paving.
Concrete spreading equipment
  • Spreading plough for even distribution of the freshly delivered concrete in front of the inset paving mould.
Vibrators
  • Electrically driven vibrators for reliable concrete compaction.
Longitudinal joint tie bar inserter
  • Automated insertion of longitudinal joint tie bars to prevent the slabs from drifting apart.
Pivoting legs
  • Pivoting legs for full adjustment of the track units to the conditions prevailing on site.
Pivoting legs
  • Pivoting legs for full adjustment of the track units to the conditions prevailing on site.
Inset paving mould
  • Inset paving mould suitable for mounting between the track units, underneath the machine.
Inset paving mould
  • Inset paving mould integrated into the machine frame and mounted between the track units.
Conveying system
  • Conveying system transporting the top-layer concrete in front of the top-layer concrete paver.
Telescoping machine frame
  • Machine frame telescoping in longitudinal direction to allow full adjustment to site conditions.
Track units
  • Hydraulically driven, separately height-adjustable and steerable track units for precise driving behaviour and high-precision concrete paving.
Operator's platform
  • Ergonomically designed, walkthrough operator’s platform for non-tiring, productive working.
Operator's platform
  • Ergonomically designed, walkthrough operator’s platform for non-tiring, productive working.
Power unit
  • High-powered, fuel-effi cient diesel engine for concrete paving in the optimum performance and torque ranges.
Power unit
  • High-powered, fuel-effi cient diesel engine for concrete paving in the optimum performance and torque ranges.
Machine control systems with advanced intelligence
  • The efficient WIRTGEN WITOS FleetView telematics system supports fleet management, machine position and status monitoring, as well as maintenance and diagnostic procedures.
High-precision steering and drive systems
  • Intelligent steering and control systems for exceedingly smooth operation even in narrow bends ensure precision in concrete paving.
Efficient engine management
  • The ECO mode feature automatically adjusts the engine output to current performance requirements, thus ensuring diesel efficiency and low noise emissions.
Perfection in ergonomic design and handling
  • Relaxed working is ensured by the ergonomically designed workplace offering perfect visibility and an intuitive operating concept standardized for all SP model ranges.
Field-proven 3D interface
  • The field-proven interface guarantees tested compatibility with the 3D control systems of leading suppliers.
State-of-the-art engine technology
  • The SP 124 / SP 124 L features state-of-the-art, high-performance engine technology (max. 272 kW / 365 HP / 370 PS) complying with exhaust emission standards EU Stage IIIa / US Tier 3. The SP 124i / SP 124 Li features state-of-the-art, high-performance engine technology (max. 321 kW / 430 HP / 436 PS) complying with exhaust emission standards EU Stage V / US Tier 4f.
Heavy-duty machine design
  • The heavy-duty machine design guarantees consistently high performance rates in concrete paving as well as precise paving results even in difficult site conditions.
Machine-integrated insertion of steel reinforcement
  • A self-loading dowel bar inserter with fully automatic dowel bar magazine, tie bar inserter(s) and side tie bar inserter(s) are available in accordance with customer requirements.
Intelligent transport concept
  • Compact dimensions and minimum modification requirements ensure ease of loading and cost-effective transport. Depending on the paver’s configuration, the dowel bar inserter or oscillating beam, super smoother and concrete spreading equipment can remain mounted on the machine during transport.
Proven slab paving mould
  • The machine can be fitted with 910 wm series metric inset slab paving moulds which come with wearing pan as standard and crown as an optional feature.
Alternative compaction technology
  • The machine can be equipped with a hydraulic or electric vibrator drive to comply with site requirements. It comes with 24 hydraulic connectors in standard design (optionally 30 or 36) but can optionally be fitted with 26 or 34 electric connectors.
Exceptional flexibility in concrete paving
  • The slipform paver achieves perfection in the highly precise paving of standard concrete slabs at widths ranging from 4.5 m to 12.0 m and layer thicknesses of up to 450 mm.
Fully modular machine layout
  • The paver’s fully modular design is synonymous with flexible modification, easy retrofitting of optional equipment features and application-specific adjustment to site conditions.
High-precision steering and drive systems
  • Intelligent steering and control systems for exceedingly smooth operation even in narrow bends ensure precision in concrete paving.
Steering features increasing productivity
  • Numerous optional and standard steering features such as the hydraulic pivoting legs and innovative hydraulic rotational drives significantly increase productivity on the construction site.
State-of-the-art engine technology
  • The SP 94 features state-of-the-art, high-performance engine technology (max. 224 kW / 300 HP / 304 PS) complying with exhaust emission standards EU Stage IIIa / US Tier 3. The SP 94i features state-of-the-art, high-performance engine technology (max. 231 kW / 310 HP / 314 PS) complying with exhaust emission standards EU Stage IV / US Tier 4f.
Efficient engine management
  • The ECO mode feature automatically adjusts the engine output to current performance requirements, thus ensuring diesel efficiency and low noise emissions.
Maschine control systems with advanced intelligence
  • The efficient WIRTGEN WITOS FleetView telematics system supports fleet management, machine position and status monitoring, as well as maintenance and diagnostic procedures.
Perfection in ergonomic design and handling
  • Relaxed working is ensured by the ergonomically designed workplace offering perfect visibility and an intuitive operating concept standardized for all SP model ranges.
Field-proven 3D interface
  • The field-proven interface guarantees tested compatibility with the 3D control systems of leading suppliers.
Fully modular machine layout
  • The paver’s fully modular design is synonymous with flexible modification, easy retrofitting of optional equipment features and application-specific adjustment to site conditions.
Machine-integrated insertion of steel reinforcement
  • A self-loading dowel bar inserter, tie bar inserter(s) and side tie bar inserter(s) are available in accordance with customer requirements.
Alternative compaction technology
  • The machine can be equipped with a hydraulic or electric vibrator drive to comply with site requirements. It comes with 12 hydraulic connectors in standard design (optionally 18 or 24) but can optionally be fitted with 12, 20 or 28 electric connectors.
Exceptional flexibility in concrete paving
  • The slipform paver achieves perfection in the highly precise paving of standard concrete slabs at widths ranging from 3.5 m to 9.5 m and layer thicknesses of up to 450 mm.
Intelligent transport concept
  • Compact dimensions and minimum modification requirements ensure ease of loading and cost-effective transport. Depending on the paver’s configuration, the dowel bar inserter or oscillating beam, super smoother and concrete spreading equipment can remain mounted on the machine during transport.
Proven slab paving mould
  • Customers can choose between 910 m series or 910 wm series metric inset slab paving moulds. The 910 wm series mould comes with wearing pan as standard and crown as an optional feature.
Heavy-duty machine design
  • The heavy-duty machine design guarantees consistently high performance rates in concrete paving as well as precise paving results even in difficult site conditions.
High-precision steering and drive systems
  • Intelligent steering and control systems for exceedingly smooth operation even in narrow bends ensure precision in concrete paving.
Efficient engine management
  • The ECO mode feature automatically adjusts the engine output to current performance requirements, thus ensuring diesel efficiency and low noise emissions.
State-of-the-art engine technology
  • The SP 64 features state-of-the-art, high-performance engine technology (max. 155 kW / 208 HP / 211 PS) complying with exhaust emission standards EU Stage IIIa / US Tier 3. The SP 64i features state-of-the-art, high-performance engine technology (max. 180 kW / 241 HP / 245 PS) complying with exhaust emission standards EU Stage IV / US Tier 4f.
Steering features increasing productivity
  • Numerous optional and standard steering features such as the hydraulic pivoting legs and innovative hydraulic rotational drives significantly increase productivity on the construction site.
Perfection in ergonomic design and handling
  • Relaxed working is ensured by the ergonomically designed workplace offering perfect visibility and an intuitive operating concept standardized for all SP model ranges.
Machine control systems with advanced intelligence
  • The efficient WIRTGEN WITOS FleetView telematics system supports fleet management, machine position and status monitoring, as well as maintenance and diagnostic procedures.
Field-proven 3D interface
  • The field-proven interface guarantees tested compatibility with the 3D control systems of leading suppliers.
Heavy-duty machine design
  • The heavy-duty machine design guarantees consistently high performance rates in concrete paving as well as precise paving results even in difficult site conditions.
Machine-integrated insertion of steel reinforcement
  • A self-loading dowel bar inserter, tie bar inserter and side tie bar inserter(s) are available in accordance with customer requirements.
Alternative compaction technology
  • The machine can be equipped with a hydraulic or electric vibrator drive to comply with site requirements. It comes with 12 hydraulic connectors in standard design (optionally 18) but can optionally be fitted with 18 or 24 electric connectors.
Proven slab paving mould
  • Customers can choose between 910 m series or 910 wm series metric inset slab paving moulds. The 910 wm series mould comes with wearing pan as standard and crown as an optional feature.
Exceptional flexibility in concrete paving
  • The slipform paver achieves perfection in the highly precise paving of standard concrete slabs at widths ranging from 2.00 m to 7.50 m and layer thicknesses of up to 450 mm. Standard paving widths of up to 6.00 m can be realized with paver configurations including dowel bar inserter (DBI) and electric vibrator drive.
Intelligent transport concept
  • Compact dimensions and minimum modification requirements ensure ease of loading and cost-effective transport. Depending on the paver’s configuration, the dowel bar inserter or oscillating beam, super smoother and concrete spreading equipment can remain mounted on the machine during transport.
Fully modular machine layout
  • The paver’s fully modular design is synonymous with flexible modification, easy retrofitting of optional equipment features and application-specific adjustment to site conditions. The machine can even be converted to the offset configuration of the SP 61 / SP 61i.
High-precision steering and drive systems
  • Intelligent control systems for exceedingly smooth operation and the highly responsive skid steering system ensure precision in concrete paving.
Machine control systems with advanced intelligence
  • The efficient WIRTGEN WITOS FleetView telematics system supports fleet management, machine position and status monitoring, as well as maintenance and diagnostic procedures.
Field-proven 3D interface
  • The field-proven interface guarantees tested compatibility with the 3D control systems of leading suppliers.
State-of-the-art engine technology
  • The SP 62 features state-of-the-art, high-performance engine technology (max. 155 kW / 208 HP / 211 PS) complying with exhaust emission standards EU Stage IIIa / US Tier 3. The SP 62i features state-of-the-art, high-performance engine technology (max. 180 kW / 241 HP / 245 PS) complying with exhaust emission standards EU Stage IV / US Tier 4f.
Efficient engine management
  • The ECO mode feature automatically adjusts the engine output to current performance requirements, thus ensuring diesel efficiency and low noise emissions.
Perfection in ergonomic design and handling
  • Relaxed working is ensured by the ergonomically designed workplace offering perfect visibility and an intuitive operating concept standardized for all SP model ranges.
Proven slab paving mould
  • Customers can choose between 910 m series or 910 wm series metric inset slab paving moulds. The 910 wm series mould comes with wearing pan as standard and crown as an optional feature.
Machine-integrated insertion of steel reinforcement
  • A tie bar inserter in front of the slab paving mould and side tie bar inserter(s) are available in accordance with customer requirements.
Alternative compaction technology
  • The machine can be equipped with a hydraulic or electric vibrator drive to comply with site requirements. It comes with 12 hydraulic connectors in standard design (optionally 18) but can optionally be fitted with 18 or 24 electric connectors.
Exceptional flexibility in concrete paving
  • The slipform paver achieves perfection in the highly precise paving of standard concrete slabs at widths ranging from 3.5 m to 7.5 m and layer thicknesses of up to 450 mm.
Fully modular machine layout
  • The paver’s fully modular design is synonymous with flexible modification, easy retrofitting of optional equipment features and application-specific adjustment to site conditions.
Intelligent transport concept
  • Compact dimensions and the two-track design of the SP 62 / SP 62i ensure ease of transport as well as quick setup and operational readiness. Oscillating beam, super smoother and concrete spreading equipment can remain mounted on the machine during transport.​
Simple conversion and transport
  • Simple conversion of strike-off wall and spreading auger when paving width changes
  • Minimal adjustment of the concrete feeding system when changing the paving width
  • No further auxiliary equipment (e.g. a crane) required when paving width changes
  • Compact transport dimensions for easy transport with standard flat bed truck
  • Quick assembly / dismantling of the concrete feeding system on the left and right side
  • Multi coupling for simple, fast conversion or transport of concrete feeding system
Heavy-duty concrete unit
  • High-performance spreading auger for powerful concrete spreading
  • Height of side plates can be adjusted by up to 500 mm for reliable operation
  • Robust strike-off wall with self-supporting telescoping system
  • Height of strike-off wall easily adjustable
  • Cleaning position for strike-off wall
  • Height of the strike-off wall adjustable via additional remote control
  • Intelligent cylinder features
  • Concrete unit can easily be adapted to central crown paving
Intelligent machine concept Intelligent machine concept
  • Homogeneous spreading of large quantities of concrete fed in from the side
  • Two-track placer / spreader on the basis of the tried-and-tested SP 62i slipform paver
  • Fully modular machine design for paving widths from 4.0 - 7.5 m
  • Hydraulically telescoping machine frame
  • Simple, standardized operating concept also found on the latest SP series’ models
  • Perfect view of all important work areas
  • Latest engine technology with fuel-efficient engine management
  • Environmentally friendly machine operation
High-performance concrete feeding system
  • 1.6 m wide conveyor belt
  • High drive power for high conveyor speed of 3 m / sec
  • Feeding unit can be folded extremely fast (6 seconds max.)
  • Height of feeding unit hydraulically adjustable
  • Height and angle of discharge unit hydraulically adjustable
  • Hydraulic version of numerous concrete feeding functions equipped standard
  • Effective conveyor stripper for reliable cleaning and low wear
High-precision steering and drive systems
  • Intelligent steering and control systems for exceedingly smooth operation even in narrow bends ensure precision in concrete paving.
Machine control systems with advanced intelligence
  • The efficient WIRTGEN WITOS FleetView telematics system supports fleet management, machine position and status monitoring, as well as maintenance and diagnostic procedures.
Perfection in ergonomic design and handling
  • Relaxed working is ensured by the ergonomically designed workplace offering perfect visibility and an intuitive operating concept standardized for all SP model ranges.
Efficient engine management
  • The ECO mode feature automatically adjusts the engine output to current performance requirements, thus ensuring diesel efficiency and low noise emissions.
Field-proven 3D interface
  • The field-proven interface guarantees tested compatibility with the 3D control systems of leading suppliers.
State-of-the-art engine technology
  • The SP 61 features state-of-the-art, high-performance engine technology (max. 155 kW / 208 HP / 211 PS) complying with exhaust emission standards EU Stage IIIa / US Tier 3. The SP 61i features state-of-the-art, high-performance engine technology (max. 180 kW / 241 HP / 245 PS) complying with exhaust emission standards EU Stage IV / US Tier 4f.
Perfect preparation of the base
  • The use of a trimmer offering flexible adjustment options creates an even base to ensure uniform profile paving.
Intelligent transport concept
  • Compact dimensions, an optional folding belt conveyor and minimum modification requirements ensure ease of loading and cost-effective transport.
Flexibility in concrete feeding
  • Concrete feeding is optionally effected via an auger conveyor, belt conveyor or folding belt conveyor available in different length variants. All concrete feeding systems offer numerous adjustment options.
Alternative compaction technology
  • The machine can be equipped with a hydraulic or electric vibrator drive to comply with site requirements.
Proven offset paving moulds
  • A wide variety of different tried-and-tested standard profile moulds are on offer which are suitable for mounting on the left or right side of the paver. Made-to-measure paving moulds can be realized quickly in accordance with customer specifications.
Fully modular machine layout
  • The paver’s fully modular design is synonymous with flexible modification, easy retrofitting of optional equipment features and application-specific adjustment to site conditions. The machine can even be easily converted to the inset configuration of the SP 64 / SP 64i.
Exceptional flexibility in concrete paving
  • The slipform paver achieves perfection in the highly precise paving of both small and large poured-in-place offset profiles at standard heights of up to 3.0 m or standard widths of up to 4.0 m.
Future-proof 3D interface
  • Certified standard interface for reliable communication with common 3D systems.
Ease of operation
  • Ergonomically designed operator’s platform with self-explanatory operating concept to ensure productive working.
Premium-class cross slope control
  • Unmatched proprietary electronic cross slope control system for perfect paving results.
Modular adaptability
  • Variable arrangement of the paving mould and track units to ensure full machine utilization.
Intelligent transport concept
  • Compact machine dimensions to ensure ease of transport.
Steering and drive system in line with field requirements
  • Adaptive electronic steering and control system for precise driving behaviour and high-precision concrete paving.
Fully modular inset mould system
  • Modular design ensures machine configuration in accordance with site conditions.
  • Adjustable to different working widths.
  • Special profile cross-sections can be implemented.
Highly flexible offset mould system
  • Concrete feeding system offering various adjustment options. Flexible arrangement of the offset mould on the left or right side, close to or far to one side of the machine frame. Most diverse offset moulds for poured-inplace profi les available for a wide of applications.
Efficient diesel engine control
  • Engine management in accordance with performance requirements for low diesel consumption and lowest environmental emissions.
High-quality machine management system
  • High-quality machine management system for maximum operational safety, precise machine functionality and automatic detection of configuration and operation parameters.
Autopilot - efficient, stringless machine control system
  • Economically efficient machine control system developed by WIRTGEN for precise, stringless concrete paving.
Maximum spreading precision
  • Spreading unit with three partial spreading widths and self-cleaning dosing sluices in cellular wheel design
  • Separately controllable partial spreading widths with individual spread rate control
  • Fully automatic, travel speed independent binding agent dosing
  • Universal, low-volume or high-performance spreading unit options
  • WeighTronic electronic weighing system with automatic readjustment
  • Smart speed detection for regulating the spread rate independent of the travel speed
Extremely efficient material conveying
  • Uniform, efficient lateral distribution and transfer of the binding agent to the cellular wheels, also when using partial spreading widths
  • Optimal monitoring of the filling chutes
  • Reliable binding agent feed
  • Self-tensioning chain conveyor eliminates the need for chain retensioning
Flexible drive system
  • On-board hydraulic system powered via the carrier vehicle’s power take-off ensures that the binding agent spreader operates reliably and spreads more cost-effectively
  • Autonomous drive through optionally mountable add-on engine
Innovative and multifunctional operating concept
  • Clearly laid-out control panel with intuitive user interface for easy operating
  • Convenient, continuous spread rate regulation
  • Integrated container fill-level monitoring system
Ideal filling and container shape
  • Different sized containers for different requirements
  • High-speed filling device on both sides to rapidly fill the binder container
  • Specially developed container shape ensures that the material flows perfectly and the container can be fully emptied without any issues
  • Can be mounted on different truck carrier vehicles
  • Trailer couplings can be attached to the spreader
High-precision WPT – WIRTGEN Performance Tracker
  • Automatic tracking of spreading performance for precise project accounting and analysis of savings potentials
Powerful spreading technology
  • Discharge of binder via a large, hydraulically driven spreading auger
  • “RotoPlus” metering unit for high spreading accuracy even when using free-flowing materials
  • Two separately controlled partial widths
Highly efficient discharge system
  • Quick filling of the container via large filling connectors
  • Pneumatic filling device on both sides, left and right
Reliable drive system
  • The closed on-board hydraulic system guarantees operation independent of the tractor
  • Reliable transmission of power via a wide-angle driveshaft
  • Autonomous drive by means of an optional auxiliary engine
Easy hook-up
  • Different hook-up options for all standard tractor types
  • Quick and easy hook-up to the tractor
  • Height-adjustable drawbar
Convenient, high-precision spreading control
  • Convenient, continuous adjustment of the spread rate via the control terminal
  • Sensor-controlled chain conveyor for optimized material feed to the spreading unit
  • Integrated filling level indicator (container “full” or “empty”)
Highest spreading accuracy
  • Spreading unit in rotary feeder design
  • Self-cleaning metering feeders
  • Fully automatic metering independent of the travel speed
  • Three separately controlled partial widths
Easy hook-up
  • Internationally standardized three-point linkage
  • Quick, straightforward attachment to the tractor
Flexible filling options
  • Big bag filling via a hydraulically folding container cover
  • Efficient filling from the stationary silo
  • Large filling connectors for pneumatic filling
Reliable drive system
  • Power supply via the tractor’s hydraulic system
  • Simple connection via a double-acting hydraulic valve and non-pressurized return flow
Convenient, high-precision computer control
  • Compactor incluEasy-to-operate control panelding vibrating hammer for the manufacture of test specimens.
  • Convenient, continuous adjustment of the spread rate
  • Intelligent speed detection allowing adjustment of the spread rate independent of the travel speed (optional equipment feature)
  • Integrated filling level indicator (container “full” or “empty”)
Efficient manufacture of test specimens

Extremely simple, tried-and-tested process

  • Compactor including vibrating hammer for the manufacture of test specimens.

Defined impact energy

  • Powerful vibrating hammer with heavy-duty tamping foot."

Optimum compaction

  • Effortless monitoring of the path-controlled and time-controlled compaction process.

Standardized process

  • Tried-and-tested method in the industry.
Perfect mixes

High mixing intensity

  • Powerful twin-shaft compulsory mixer with mixing blades manufactured from highly wear-resistant material for optimum, real-life mixing results.

Variable speed settings

  • Continuously adjustable mixing speed and separately adjustable mixing time.

Broader range of applications

  • The laboratory mixer can be used independently to produce a wide range of different mix compositions.

Perfectly matched machinery

  • Laboratory mixer and foamed bitumen plant can be connected quite easily to allow direct discharge of the bitumen foam into the mixer.
Mobile design

Mobile concept

  • The foamed bitumen plant and laboratory mixer are mounted on wheels to allow easy repositioning.

Compact machine dimensions

  • Compact machines to allow flexible handling in the laboratory.

Integrated air compressor

  • Optional air compressor to allow operation without an external compressed air supply.
Producing foamed bitumen of high quality

High-quality bitumen injection nozzle

  • Special, high-precision bitumen injection nozzle with expansion chamber to ensure optimum bitumen foaming behaviour.

Fully heated bitumen system

  • All components transporting bitumen are heated to ensure reliable sample production.

Highest metering accuracy

  • Calibrated bitumen flow and precise process water settings to determine the optimum foamed bitumen quality.
Simple, intuitive operating concept

Ergonomic design

  • Ergonomically designed controls for intuitive operation.

Clarity

  • Clearly and logically structured control panels for straightforward, intuitive operation.

Simple variation of parameters WLB 10 S

  • Quick and highly precise variation of parameters to produce the best foamed bitumen quality within a short period of time.
Simple, intuitive operation
  • Clearly arranged control panel with material flow diagram for intuitive one-person operation
  • Color display provides a clear overview of all relevant process parameters at a glance
  • Display of extensive job data and professional job site logging
  • Ergonomic, air-conditioned comfort cabin
  • Excellent 360-degree visibility and camera system for a perfect overview of all important work processes
  • Ample construction site lighting with LED lighting balloon and LED light pole for 24-hour operation
Precise binding agent addition
  • Gravimetric cement dosing via innovative double trough system for exact, continuous binding agent addition
  • Quantity of binding agent added is continuously monitored for maximum process reliability
  • Automatic self-calibration of the dosing units immediately after beginning work
  • An injection system for foamed bitumen or emulsion with adjustable heating temperature
  • Precise water injection system with large water tank
Effective mixing process
  • Rugged, wear-resistant twin-shaft continuous mixer for homogeneous mixes
  • Continuous or batchwise weighing of mixing jobs that need to be completed
  • The filling level can be variably adjusted to the required mixing capacity during mixing operation
One-of-a-kind mobility and flexibility
  • Compact transport dimensions of the entire plant for easy transport without requiring a special permit
  • Rapid setup and disassembly of the plant thanks to hydraulic components and quick-release connectors
  • Compact footprint and flexible additive connection options allow the plant to be operated in a very confined space
  • Stand-alone job site operation due to separate power unit
Maximum productivity
  • Over 240 t / h mix production possible for high daily output rates
  • Powerful, economical diesel engine
  • High-performance binding agent units for high feed volumes
  • High-capacity belt conveyor that can swing in both directions for continuous material loading
  • Fast maintenance and cleaning
Optimal material flow with intelligent functions
  • Perfectly compatible system consisting of the material hopper, dosing units, and mixer
  • Active limit load controller throughout the entire mixing and dosing process for optimized plant performance
  • Central lubrication system for the mixer bearing, mixer shaft seal, and discharge conveyor
  • Belt conveyor system with effective scraper brushes for reliable cleaning
  • Generously sized material hopper for two different fractions
  • Material feeding via hinged vibrating grates for reliable screening of oversized particles
  • Regular, automatic vibration function for the material hopper and vibrating grates
  • Discharge conveyor features precise weighing technology using a dosing slider and belt conveyor scales
  • Material flow from the hopper monitored by laser scanner
High-precision, reliable injection systems
  • Integrated injection systems for water, bitumen emulsion and foamed bitumen
  • VARIO injection bar – adjustment of injection pressure via variable nozzle openings
  • Metering panel with screen for reliable operation and easy monitoring of binder metering
  • Electrically heated bitumen system
  • Innovative process water monitoring for the production of foamed bitumen
  • Automatic self-cleaning and flushing feature for high functional reliability of the injection nozzles
Tremendous performance
  • High-powered, high-torque diesel engine
  • Minimized engine noise emissions allow around-the-clock operations in urban environments
  • Emission standards US Tier 2 (no EU regulation) or strict emission standards EU Stage V / US Tier 4f
  • Intelligent engine-machine management system for maximum advance rates
  • All-track drive (ASC) and fourfold full-floating lifting column feature ensure optimum traction
  • Direct mechanical rotor drive ensures high efficiency
Perfection in visibility, comfort and ergonomic design
  • Optimized machine geometry ensures perfect visibility
  • High-quality camera system comprising up to seven cameras
  • Clearly structured, adaptable operator’s platform including canopy
  • Powerful LED lighting system for night operations
  • Easy start-up and quick modification of the machine to match the specific application
Simple operating concept
  • Flexible positioning of the main control panels in both directions of operation
  • All machine parameters are displayed on a high-resolution colour screen
  • All machine parameters are displayed on a high-resolution colour screen
  • On-board diagnostic system for quick and easy assistance with maintenance procedures
  • High-precision LEVEL PRO levelling system comprising different sensor models
Reduced diesel consumption
  • Extended range of usable milling drum speeds
  • Maximum use of engine power in the low engine speed range
  • Start-stop engine feature via exterior control panel
  • Intelligent dual fan concept
Maximum milling performance
  • High-powered diesel engine
  • Increased ballasting flexibility
  • Large scraper lift
  • Flexible and efficient material loading
  • “Boost” feature to increase the discharge trajectory
Environmentally sustainable machine technology
  • Low exhaust emissions
  • Reduced noise emissions during repositioning
  • Optimized VCS extraction system
  • Efficient water management
Innovative MILL ASSIST
  • MILL ASSIST automatic mode
  • Additional pre-selection of operating strategy in automatic mode
  • Clear pre-selection of consistent milling pattern quality
  • Innovative efficiency display
Unmatched cutting technology
  • Easy exchange of milling drums in record time
  • Quick exchange of milling drum units
  • Optimized wear protection for the milling drum unit
  • Extremely hard-wearing quick-change toolholder system HT22
  • New upper toolholder part HT22 PLUS with extended lifespan
Versatile, high-precision LEVEL PRO ACTIVE levelling system
  • New, simple LEVEL PRO ACTIVE operating concept
  • New complementary and automated features
  • Optimized 3D and laser levelling
  • Levelling boom, right, or levelling boom, right and left, including Sonic Ski sensor
  • Optimized Multiplex system
High reliability
  • Pioneering diagnostic concept
  • Redundant machine control system
  • Dual CAN network
  • Reliable protection against vandalism
  • Efficient servicing and maintenance concept
Intuitive MMI - Man-Machine-Interface
  • Flexible control panel concept for maximum machine control
  • 5“ control panels for levelling
  • 7“ control panel for the convenient display of important parameters
  • Robust, high-quality camera system including 10“ control panel
Fully equipped operator's platform
  • Perfect view of important areas of the operation
  • Exceptionally powerful LED lighting system
  • Ample storage space
  • Flexible, vertically adjustable canopy
Agile and dynamic manoeuvring
  • ISC - Intelligent Speed Control for minimal track slip
  • Agile manoeuvring at travel speeds of up to 7.5 km/h
  • Large steering lock angle on all four track units for minimal turning radii
  • Fast machine height adjustment
  • Easily mountable 900 kg ballast weight
Superior cutting technology for maximum performance
  • Extremely wear-resistant quick-change toolholder system HT22 with tried-and-tested top part HT22 PLUS
  • FB1200 and FB1500 with MCS Variable a wide range of milling applications
  • Additional milling width, FB1800 with MCS BASIC for increased area performance
  • Programme for protection of end rings when milling in bends
  • Hydraulic pick ejector for quick and easy pick changes
Performance meets efficiency
  • Rugged and powerful diesel engine with high maximum torque
  • Extended milling drum speed range for a variety of cost-effective milling applications
  • Robust electrics concept with CAN bus reserve circuits
Forward-looking environmental compatibility
  • Dynamic engine control assistant for low CO2 emissions
  • Three-part water spray bar with demand-dependent injection for minimal water usage
  • Fuel-saving, low-noise dual fan concept
  • Efficiency-optimised VCS extraction system
Maximum loading capacity
  • Large conveyor slewing angle of 65° to each side
  • Higher belt cleats for increased conveyor capacity
  • Hydraulically folding conveyor for compact transport dimensions
  • ‘Booster’ function for temporarily increased discharge trajectory
  • Two conveyor slewing speeds
Intuitive assistance systems
  • MILL ASSIST for automatic operation with additional pre-selection of the working strategy
  • Automatic lifting of scraper and side plates
  • ACTIVE CONVEYOR
  • Active Lift Up / Active Lift Over
  • Active Transport Control
Informative WPT Milling – WIRTGEN GROUP Performance Tracker Milling
  • Telematics system with optional WPT Milling add-on
  • Direct display of truck loading
  • Clear site documentation
  • Quick and exact site accounting
Perfect ergonomics and operating concept
  • Platform design with perfect ergonomics for a high level of operator comfort and well-being
  • Large 5" control screen in the multifunction armrest displays all essential information
  • Powerful heating system on the operator’s platform
  • Generously dimensioned stowage space
  • Smart vandalism protection concept for control units
Unrivalled all-round vision concept
  • Hydraulic, laterally adjustable operator’s platform for an ideal view along the zero side
  • High-quality camera/monitor system with two or six cameras
  • Adjustable weather canopy can be raised, lowered, and shifted to either side for working on sites with limited space or low headroom
  • High-performance LED lighting system
  • Adjustable, push-button controlled foldaway rear-view mirror on the left side of the machine
Precise levelling with LEVEL PRO ACTIVE
  • Innovative LEVEL PRO levelling system ACTIVE
  • Levelling boom with a Sonic-Ski sensor on one or both sides
  • Improved pre-fitting with 3D and laser levelling
  • Improved Multiplex system with 3-fold scanning
Superior cutting technology boosts performance
  • Extremely hard-wearing HT22 quick-change toolholder system with field-proven HT22 PLUS upper part
  • Optimised side plate control at right by two hydraulic cylinders
  • New material scraper with optimised partial loading
  • Programme for protection of edge rings when milling in bends
  • Quick pick changing
Fast and dynamic manoeuvring
  • ISC – intelligent speed control for minimal track slip
  • Fast machine height adjustment
  • Dynamic manoeuvring at travel speeds of up to 7.5 km/h
  • Easily mounted 400 kg additional weight
Smart vandalism protection concept for control units
  • Innovative LEVEL PRO ACTIVE levelling system
  • Optimised multiplex system
  • Optimised 3D and laser levelling
  • Levelling boom with Sonic Ski sensor on one or both sides
  • Active cross-levelling via front lifting columns
Minimal environmental impact for the future
  • Dynamic engine control assistant for low CO2 emissions
  • Two-part water spray bar with performance-dependent injection for minimal water consumption
  • Fuel-saving, low-noise dual fan concept
  • Efficiency-optimised VCS extraction system
Intuitive assistance systems
  • MILL ASSIST automatic mode with additional pre-selection of operating strategy
  • Automatic raising of scraper blade and side plates when necessary
  • Automatic front pendulum stroke control
  • Active Conveyor
  • Active Lift Up
  • Active Transport Control
Perfect comfort and ergonomics
  • Platform design with perfect ergonomics for a high level of operator comfort and well-being
  • The large 5-inch control screen in the multifunctional armrest displays essential information
  • Ergonomic access with automatic height adaptation
  • External control panel with frequently used machine functions
  • Ample storage space
  • Smart vandalism protection concept for control units
Informative WPT –WIRTGEN PERFORMANCE TRACKER
  • Tried-and-tested WITOS FleetView telematics system with optional WPT
  • Direct display of truck loading
  • Clear site documentation
  • Quick and exact site accounting
Unrivalled visibility concept
  • High-quality camera system with two or five cameras
  • Powerful complete LED lighting package
  • Operator’s platform with lateral shift function for optimal vision along the zero side
Performance meets efficiency
  • State-of-the-art John Deere engine with specially optimised torque curve for cold milling
  • Extended milling drum rotation speed range for a wide range of cost-efficient milling applications
  • Wide-opening hydraulic engine cowling for easy maintenance
  • Rugged electrics concept with CAN bus reserve circuits
Maximum loading capacity
  • Extremely large conveyor slewing angle of 65° to the left and right
  • Two conveyor slewing speeds
  • Higher belt cleat profile for increased conveyor capacity
  • ‘Booster’ function for temporarily increased discharge trajectory
Higher energy efficiency (savings)
  • Increasing overall efficiency
  • Fuels
  • Energy monitoring
  • Electric heating instead of thermal oil
  • Retrofitting frequency converters
  • Effective material handling (storage)
Technology expansion
  • Low-temperature asphalt (foam bitumen)
  • Recycling
  • Mastic asphalt
  • Feed systems
Increased productivity/volume
  • Component expansion on customer request (large projects)
  • Greater flexibility – variety of different recipes
  • Increase competitiveness
Application consulting and improvement of product quality
  • Updating the control system
  • More efficient processes
  • Storage of materials
Extended service life of the plant
  • Replacing components
  • No approval process required (no new approval)
  • Using contemporary, new materials – longer useful life
Compliance with legal standards / environmentally friendly
  • Lowering emissions (TA-Luft etc.)
  • Health and safety – noise, dust, heat
  • Ergonomics concept
  • Re-using reclaimed asphalt – careful use of resources
  • Reducing CO2 emissions
Feed systems from BENNINGHOVEN – for that little bit extra.
Additive feed systems from BENNINGHOVEN can be used to introduce a wide range of materials into the mixing process. Whether solid or liquid materials, whether manual or automated feed dosing, we offer solutions that match the requirements and expansion requirements specified by our customers.
Your benefits:
  • Eco-friendly production
  • Cost savings at several levels
  • Supported by the government
  • Easy to retrofit
Loading silos from BENNINGHOVEN — where heights are limited.
The well thought-out modular system allows expansions with additional components at any time.
Your benefits:
  • Made by BENNINGHOVEN – everything from one source (plant including loading silo)
  • Made in Germany
  • Clearance height of 4.200 mm
  • Modular structure
  • Can be universally adapted to all plant types – new and existing plants
  • Option: TA-Luft compliant – housing and extraction system for the bituminous vapours
  • Weigh bridge and/or load cells (overload protection, loading accuracy ±100 kg)
  • Option: Long-term storage option
  • Local control for loading a transport vehicle
BLS 4 plant control system
The BENNINGHOVEN control units feature simple, intuitive operation, a very clear interface and perfect, realistic virtualisation. The production process and the plant components are displayed in real time using a clear and user-friendly structure.
Your benefits:
  • Latest hardware and software
  • More powerful system
  • Curved monitor – two monitors merged into one screen, (ergonomic workstation, wide-screen monitor)
  • Intuitive operation – experience-based values from mixing foremen were actively implemented
  • Main screen always in the background
  • Show/hide sub-faceplates with detail images of plant parts
  • Free positioning of detail images
  • User-friendly operation – fewer clicks
  • Software and hardware are subject to life cycle management for the first time
  • Pre-configured trends for analysis and processes optimisation
  • IT security
  • System monitoring
  • Ready for “big data”
  • Recipe generator 2.0 – proven system, with user-friendly operation and new features
  • The new software focuses on a stable, powerful and secure system.
Dryer drum from BENNINGHOVEN – a sure thing.
Your benefits:
  • Variety of different drum sizes from 8 to 12 m
  • Inside Ø 2 m - 3 m in various steps
  • According to the material moisture 3 %, 4 %, 5 %
  • According to compliance with the TA-Luft regulation
  • Temperature-resistant inner components (coal dust, mastic asphalt, recycling)
  • FC (continuously adjustable drive)
  • Wear materials / installed parts
  • Stainless steel or aluminium cladding
  • Insulated with air or mineral wool
EVO JET BURNER – burning with passion.
BENNINGHOVEN is a world market leader in burners for asphalt mixing plants and a manufacturer of multi-fuel burners with up to 4 fuels, whether fossil or renewable – such as biomass to liquid (BtL) or wood dust. When it comes to modernising existing plants, the EVO JET burner as a Retrofit solution is therefore the first choice.
Your benefits:
  • Modular structure and compact design
  • Easy maintenance
  • Long service lives
  • Low wear
  • Highly efficient consumption (frequency-controlled)
  • Minimum emission of harmful substances thanks to state-of-the-art control technology
BENNINGHOVEN recycling systems — the added value.
Economical and eco-friendly — BENNINGHOVEN offers a broad range of products in the field of recycling feed systems.
In addition, the recycling components are adapted and integrated for the retrofitting of existing systems from all manufacturers according to individual customer requirements. At BENNINGHOVEN, you can choose from a large variety of recycling systems for hot and cold feed, to suit your requirements or normative and legislative requirements.
Your benefits:
  • Eco-friendly production
  • Cost savings at several levels
  • Supported by the government
  • Easy retrofit options
Zero local emissions – bitumen tanks from BENNINGHOVEN – always in a good position.
Your benefits:
  • 60 / 80 / 100 m³ bitumen tanks (useful dimension)
  • 1 or 2 chamber tanks
  • 200 mm or 300 mm insulation
  • With agitator or mixing nozzle
  • Electrically heated
Parallel drum (PD)
The designation “RPP” asphalt mixing plant stands for Recycling Priority Plant, i.e. a plant that mostly produces asphalt with a high content of recycled material. Recycling is the top priority. The RPP can be configured with a parallel drum using the parallel flow principle or with a recycling drum using the counterflow principle with a hot gas generator.
Parallel drum (PD) :
  • parallel flow principle
  • Direct heating
  • Material-optimised
  • Feed rate up to 70 %
  • RAP system drying capacity 180 t/h, 220 t/h
Hot-gas generator (HG)
The designation “RPP” asphalt mixing plant stands for Recycling Priority Plant, i.e. a plant that mostly produces asphalt with a high content of recycled material. Recycling is the top priority. The RPP can be configured with a parallel drum using the parallel flow principle or with a recycling drum using the counterflow principle with a hot gas generator.
Recycling drum with hot gas generator (HG):
  • Indirect heating
  • Optimised for materials & emissions
  • Feed rate up to 100 %
  • Drying capacity of the RAP system 180 t/h, 220 t/h
Mixing/recycling tower
The designation “RPP” asphalt mixing plant stands for Recycling Priority Plant, i.e. a plant that mostly produces asphalt with a high content of recycled material. Recycling is the top priority. The RPP asphalt mixing plant consists of two towers – the mixing/recycling tower and the screen tower.
The mixing and recycling tower, consisting of the hot RAP system, RAP silo(s), RAP weigher, weighing and mixing section and the loading silo underneath. The optimised material flow ensures that the recycling material takes a direct path through the plant, resulting in neither redirections nor adhering material.
User benefit
Your benefits:
  • Ergonomics concepts
  • Work safety
  • Maintenance concept
Plug & Work
The designation “RPP” asphalt mixing plant stands for Recycling Priority Plant, i.e. a plant that mostly produces asphalt with a high content of recycled material. Recycling is the top priority. The RAP asphalt mixing plant consists of two towers – the mixing/recycling tower and the screen tower.
Your benefits:
  • Site concept with flexible modular system
  • Modular expansion options
  • Short project implementation periods
  • Short installation periods
High-tech plant power
Your benefits:
  • Wide range of mixing options 320 – 400 t/h
  • Hot bin section capacity 80 – 320 t in up to 14 bins
  • Loading silo capacity 325 – 1100 t in 11 bins
  • RAP silo capacity 40 – 80 t
Eco-friendly
Your benefits:
  • Low environmental impact (emissions)
  • Low energy consumption of the plant
Recycling+
Your benefits:
  • Up to 100% recycling content possible
  • Output of the RAP plant 180 t/h, 220 t/h
  • Parallel drum or recycling drum with hot gas generator
Benninghoven Sustainabilty
Sustainable solutions for environmentally friendly asphalt production – CO2-neutral, energy efficient and economically viable
Your benefits:
  • Reuse of asphalt
  • Correct storage
  • Temperature-reduced asphalt
  • Electrification of bitumen tanks
  • Use of renewable fuels
User benefit
Your benefits:
  • Ergonomics concepts
  • Work safety
  • Maintenance concept
Recycling+
Your benefits:
  • Cold recycling up to 40 %
  • Hot recycling available as an RPP plant
  • All systems can be retrofitted at any time
High-tech plant powerPlug & Work
Your benefits:
  • Fast installation and disassembly
  • Modular expansion options
  • Transportable or stationary foundations – with fast implementation
  • Pre-configured interfaces
High-tech plant power
Your benefits:
  • Wide range of mixing options 160 – 320 t/h
  • Hot bin section capacity 60 / 80 / 130 t in up to 7 bins
  • Loading silo capacity up to 517 t in 7 bins
  • Loading silo installed in series or in parallel
Benninghoven Sustainabilty
Sustainable solutions for environmentally friendly asphalt production – CO2-neutral, energy efficient and economically viable
Your benefits:
  • Reuse of asphalt
  • Correct storage
  • Temperature-reduced asphalt
  • Electrification of bitumen tanks
  • Use of renewable fuels
User benefit
Your benefits:
  • Ergonomics concepts
  • Work safety
  • Maintenance concept
Transport concept
Your benefits:
  • Main components with transport-optimised container dimensions
  • Simplified, cost-effective transport worldwide
Recycling+
Your benefits:
  • Cold recycling up to 40 %
  • Hot recycling up to 70 %
  • REVOC system for reducing emissions
  • All systems can be retrofitted at any time
High-tech plant power
Your benefits:
  • Wide range of mixing options 100 – 320 t/h
  • Loading silo capacity up to 400 t in 5 bins or 325 t in 7 bins
  • Loading silo installed in series or in parallel
Plug & Work
Your benefits:
  • Fast installation and disassembly
  • Modular expansion options
  • Transportable or stationary foundations – with fast implementation
  • Pre-configured interfaces
Superior cutting technology boosts performance
  • Extremely hard-wearing HT22 quick-change toolholder system with field-proven HT22 PLUS upper part
  • Optimised side plate control at right by two hydraulic cylinders
  • New material scraper with optimised partial loading
  • Programme for protection of edge rings when milling in bends
  • Quick pick changing
Fast and dynamic manoeuvring
  • ISC – intelligent speed control for minimal track slip
  • Fast machine height adjustment
  • Dynamic manoeuvring at travel speeds of up to 7.5 km/h
  • Easily mounted 400 kg additional weight
Intuitive assistance systems
  • MILL ASSIST automatic mode with additional pre-selection of operating strategy
  • Automatic raising of scraper blade and side plates when necessary
  • Automatic front pendulum stroke control
  • Active Conveyor
  • Active Lift Up
  • Active Transport Control
Minimal environmental impact for the future
  • Dynamic engine control assistant for low CO2 emissions
  • Two-part water spray bar with performance-dependent injection for minimal water consumption
  • Fuel-saving, low-noise dual fan concept
  • Efficiency-optimised VCS extraction system
Smart vandalism protection concept for control units
  • Innovative LEVEL PRO ACTIVE levelling system
  • Optimised multiplex system
  • Optimised 3D and laser levelling
  • Levelling boom with Sonic Ski sensor on one or both sides
  • Active cross-levelling via front lifting columns
Perfect comfort and ergonomics
  • Platform design with perfect ergonomics for a high level of operator comfort and well-being
  • The large 5-inch control screen in the multifunctional armrest displays essential information
  • Ergonomic access with automatic height adaptation
  • External control panel with frequently used machine functions
  • Ample storage space
  • Smart vandalism protection concept for control units
Informative WPT –WIRTGEN PERFORMANCE TRACKER
  • Tried-and-tested WITOS FleetView telematics system with optional WPT
  • Direct display of truck loading
  • Clear site documentation
  • Quick and exact site accounting
Unrivalled visibility concept
  • High-quality camera system with two or five cameras
  • Powerful complete LED lighting package
  • Operator’s platform with lateral shift function for optimal vision along the zero side
Performance meets efficiency
  • State-of-the-art John Deere engine with specially optimised torque curve for cold milling
  • Extended milling drum rotation speed range for a wide range of cost-efficient milling applications
  • Wide-opening hydraulic engine cowling for easy maintenance
  • Rugged electrics concept with CAN bus reserve circuits
Maximum loading capacity
  • Extremely large conveyor slewing angle of 65° to the left and right
  • Two conveyor slewing speeds
  • Higher belt cleat profile for increased conveyor capacity
  • ‘Booster’ function for temporarily increased discharge trajectory
Low environmental emissions
  • Engine models complying with EU Stage 3a / US EPA Tier 3 or the stringent EU Stage 5 / US EPA Tier 4f emission standards
  • Standard diesel particulate filter for model complying with EU Stage 5 / US EPA Tier 4f
  • Three different milling drum speed options
  • Optimized soundproofing and heat insulation
  • Fan drive governed by engine speed
Full functionality for the milling process
  • Extremely hard-wearing HT22 quick-change toolholder system as a standard feature
  • Hydraulic pick extractor for quick pick replacement
  • Hydraulically lifting side plates with proactive floating feature causing the side plates to be raised automatically in loose ground
  • Automatic raising of scraper by means of an overload sensor
  • Water spray volume adjustable electrically from the operator’s platform
High efficiency for tremendous productivity
  • Variable supplementary weights of up to 400 kg
  • Automated WIDRIVE features significantly reduce operator interventions to allow one-man operation
  • Automated initiation of the milling process including relief sensors
  • Hydraulically engaging power belt tensioner
  • State-of-the-art WITOS FleetView telematics system for efficient operation
  • Optimized ease of servicing
Flexible and powerful material loading
  • Hydraulic folding conveyor for quick folding during operation on site
  • Wide conveyor slewing angles
  • Quick-release coupling for easy mounting and removal of the loading conveyor
Quick and precise manoeuvring
  • Travel speed of up to 7.5 km / h
  • Reversing with the milling drum switched on
  • Quick, precise height adjustment
  • Memory feature for height adjustment
  • Electronic traction drive control for precise milling results
High-precision, intuitive levelling with LEVEL PRO PLUS
  • Easy, intuitive operation
  • Fully integrated into the machine management system
  • Many new complementary and automated features
  • Milling depth measurement via displacement sensors integrated in the hydraulic side plate cylinders
  • Ultrasonic sensor integrated in the telescoping levellingarm, left
Optimum view of important work areas
  • Unobstructed view of the right-hand side plate
  • Good view towards the rear
  • High-quality camera system providing a direct view of important work processes
Efficient multifunctional armrest
  • Ergonomically designed multifunctional armrest with colour control screen
  • Job data are displayed on the control screen
  • User-programmable “Favourites” keys
Ergonomic design and operator comfort
  • Ergonomically designed comfort operator’s seat including seat heating
  • Electrical water tank filling level indicator
  • Convenient access including “Welcome” and “Go home” lights feature
  • Wind and weather protection features on the operator’s platform
Best-in-class productivity
  • Tremendous engine power at maximum torque
  • State-of-the-art engine control to minimize diesel consumption
  • Three different milling drum speed options
  • Hydraulically engaging power belt tensioner
High traction ensured by optimum weight distribution
  • Variable supplementary weights of up to 1,000 kg
  • Extremely low centre of gravity
  • Centrally arranged water and diesel tanks in neutral position
  • High machine stability in both three-wheel and four-wheel design
Superior cutting technology boosts performance
  • Wear-resistant HT08 toolholder system
  • Minimum distance between machine edge and milling edge to minimize non-milled strips
  • Hydraulically lifting side plates with proactive floating feature causing the side plates to be lifted automatically in loose ground
  • Automatic raising of scraper by means of an overload sensor
  • Scraper disconnected from loading conveyor to allow partial loading even at the maximum milling depth
  • Broom to clean the milled surface
Quick pivoting of the right hand rear wheel
  • Quick, automatic pivoting of the right-hand rear wheel without lowering the milling drum to the ground
  • Safe and firm locking in end position
  • Heavy-duty friction bearing
High loading capacity for maximum performance
  • Extra-large belt width of 350 mm and cleat height of 25 mm for high conveying capacity
  • Wide conveyor slewing angles
  • Hydraulic folding conveyor for quick folding during operation on site
  • Quick-release coupling for easy mounting and removal of the discharge conveyor
Effective steering features
  • Wide offset front wheels
  • Extremely large locking angle of the front wheels
  • Automatic self-steering feature for the right-hand rear wheel
Dynamic and quick manoeuvring
  • Travel speed of up to 12 km / h
  • Swift steering using the steering wheel
  • Highly precise steering via the fingertip steering feature integrated in the multifunctional armrest
  • Reversing with the milling drum switched on
Precise, intuitive levelling with LEVEL PRO PLUS
  • Easy and intuitive operation
  • Fully integrated into the machine management system
  • Many newly added complementary and automated features
  • Milling depth measurement via displacement sensors in the hydraulic cylinders of the side plates
  • Ultrasonic sensor integrated in the telescoping levelling arm, left
Perfection in visibility, comfort and ergonomic design
  • Perfect view of the side plates, left and right
  • High-quality camera system to provide a direct view of important work processes
  • Ergonomically designed comfort driver’s seat including seat heating
Efficient multifunctional armrest
  • Ergonomically designed multifunctional armrest with colour control screen
  • Additional machine height adjustment feature included in the multifunctional armrest
  • Display of job data on the control screen
  • User-programmable “Favourites” keys
Efficient milling and mixing performance

Powerful milling and mixing rotor

  • Powerful milling and mixing rotor available with different toolholder systems.

Mechanical drive

  • Highly efficient mechanical belt drives on the left and right.

Eccentric milling rotor gearbox

  • Pulley housing always remains above the ground due to eccentric milling drum gearbox.

Quick replacement of cutting tools

  • Easy replacement of cutting tools using a pneumatic tool extractor.
Heavy-duty linkage

Reliable transmission of power

  • Heavy-duty shaft drive for reliable transmission of the engine power to the milling and mixing rotor by means of an overload clutch.

Three-point hitch

  • Standardized three-point hitch tailored to field requirements.

Easy attachment

  • Attachment to the tractor is completed quickly in a few simple steps.
Effective concept

Adjustable rotor plate

  • Adjustable rear rotor plate in extra high position.

High contact pressure

  • Rotor plate with high contact pressure for homogeneous mixing quality.

Adjustable levelling blade

  • Mechanically adjustable levelling blade for perfectly even surfaces.

Adjustable side plate

  • Hydraulically height-adjustable side plates left and right including mechanical retainer.

Flexible stone guard

  • Flexible stone guard at the front to protect against flying stones.
Intuitive MMI - Man-Machine-Interface
  • Flexible control panel concept for maximum machine control
  • 5“ control panels for levelling
  • 7“ control panel for the convenient display of important parameters
  • Robust, high-quality camera system including 10“ control panel